Glaverbel

Fosbel, Inc.

Fosbel International Limited

Charles M Zvosec

Leon P Mottet

Pierre Robyn

Alexandre Zivkovic

Stephen D Cherico

Jean Moreau

Guy Van Marcke De Lummen

In ceramic welding processes, oxidizing gas and a mixture of refractory and fuel powders are projected against a surface and the fuel is burnt to generate sufficient heat that the refractory powder becomes at least partially melted or softened and a cohesive refractory weld mass is progressively built up against that surface. In order to reduce any tendency for the weld mass to include a low-grade refractory phase and thus promote the refractoriness of that weld mass, the fuel powder is present in a proportion of not more than 15% by weight of the total mixture and includes at least two metals selected from aluminum, magnesium, chromium and zirconium, in that at least the major part by weight of the refractory powder consists of one or more of magnesia, alumina and chromic oxide, and in that the molar proportions of silica and calcium oxide present in the refractory powder (if any) satisfy the following expression:

Ceramic welding powder mixture

In ceramic welding processes, oxidising gas and a mixture of refractory and fuel powders are projected against a surface and the fuel is burnt to generate sufficient heat that the refractory powder becomes at least partially melted or softened and a cohesive refractory mass is progressively built up against that surface. In order to reduce any tendency for the weld mass to include a low-grade refractory phase and thus promote the refractoriness of that weld mass, the fuel powder is present in a proportion of not more than 15% by weight of the total mixture and includes at least two metals selected from aluminium, magnesium, chromium and zirconium, and in that at least the major part by weight of the refractory powder consists of one or more of magnesia, alumina and chromic oxide, and in that the molar proportions of silica and calcium oxide present in the refractory powder (if any) satisfy the following expression: molar concentration of SiO.sub.2 in % .ltoreq.0.2+molar concentration of CaO in %

Ceramic welding process

Apparatus for repairing a refractory body, such as a furnace wall by projecting combustible particles in an oxygen-rich carrier gas against such body to cause oxidation of combustible particles in a reaction zone adjacent such body and thereby the generation of heat required for dressing such body or forming a refractory weld mass thereon, wherein the combustible particles are introduced into a first gas and oxygen-rich gas is forced through an entrainment zone 6 in which it produces an aspirating effect whereby a flow of combustible particles and first gas is induced into the entrainment zone 6 and the induced flow of combustible particles and first gas is carried along a conduit 9 and a lance 21 with the oxygen-rich gas to the reaction zone.

Apparatus for ceramic repair

A process of repairing a refractory body, including the steps of a. introducing combustible particles into a first gas stream containing no more than 18% oxygen by volume; b. causing an oxygen-rich gas stream to flow through a particle entrainment zone into a reaction zone adjacent a refractory body to be repaired so as to produce an aspirating effect within the particle entrainment zone effective to induce a flow of the first gas stream containing the combustible particles into the particle entrainment zone and through to the reaction zone; and c. projecting the combustible particles entrained in the oxygen-rich gas stream against the refractory body to cause oxidation of the combustible particles in the reaction zone adjacent the refractory body and generate sufficient heat for one of dressing the refractory body or forming a refractory weld mass thereon.

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Lorain, OH, United States of America

Charles M Zvosec