Suntech, Inc.

Sun Refining and Marketing Company

Sun Company, Inc (r&m)

Atlantic Richfield Company

Sun Company, Inc.

Chao-Yang Hsu

James E Lyons

Paul E Ellis, Jr

Elmer J Hollstein

Howard P Angstadt

Benjamin S Umansky

James T Wei

Manoj V Bhinde

Haven S Kesling, Jr

Harry K Myers, Jr

David H Vahlsing

Vasant K Patel

Chen-Shi Huang

Kevin A Boyer

Richard E Mitchell

Chiu-Hsun Lin

The invention is a solid catalyst having acid strength H.sub.o less than -18. Such catalysts are characterized by the ability to react with very weak bases, such as butane, at relatively low temperatures, for example temperatures in the range from 20.degree. to 200.degree. C. The catalysts have exceptionally high activity for various hydrocarbon conversion processes, for example, because of their exceptionally high acid strength.

Solid superacid catalyst comprising group VII metal and having H.sub.o

Acyclic hydrocarbons having 4 to 7 carbon atoms per molecule are isomerized in the liquid phase by contact with a solid superacid catalyst comprising sulfated oxide or hydroxide of a metal selected from the group consisting of Group III and Group IV metals, to obtain high octane number blending components for motor fuel and/or valuable chemical and fuel intermediates.

Liquid phase isomerization of alkanes

A sulfated solid catalyst is provided which comprises (1) oxide or hydroxide of Group III or Group IV element, e.g. zirconium, and (2) a first metal comprising a metal or combination of metals selected from the group consisting of platinum, palladium, nickel, platinum and rhenium, and platinum and tin. The catalyst may further comprise (3) a second metal selected from the group consisting of Group VIII elements, e.g. iron. One embodiment of the invention further comprises (4) a third metal selected from the group consisting of Group V, VI and VII elements, e.g. manganese. The catalyst of the invention is useful for the isomerization of normal alkanes having 4 to 40 carbon atoms per molecule, for the naphtha upgrading of a hydrocarbon feedstock and for the hydrocracking of a hydrocarbon feedstock.

Solid superacid catalysts comprising platinum metal

An isomerization process is provided which process utilizes a sulfated solid catalyst comprising (1) oxide or hydroxide of Group III or Group IV element, e.g. zirconium, and (2) a first metal comprising a metal or combination of metals selected from the group consisting of platinum, palladium, nickel, platinum and rhenium, and platinum and tin. The sulfated support is calcined prior to incorporation of the first metal and subsequent to said incorporation. The catalyst may further comprise (3) a second metal selected from the group consisting of Group VIII elements, e.g. iron. One embodiment of the invention further comprises (4) a third metal selected from the group consisting of Group V, VI and VII elements, e.g. manganese. Said second and third metals are added prior to the first calcination.

Hydrocarbon isomerization using solid superacid catalysts comprising

Oxidative dehydrogenation of alkanes and alkylaromatic hydrocarbons is achieved by contact with an active carbon catalyst. In various aspects of the invention, the oxidative dehydrogenation is performed at a pressure above about 100 psia, and/or at a temperature in the range from about 500.degree. C. to about 800.degree. C., and/or the active carbon catalyst contains a metal, for example, molybdenum.

Oxidative dehydrogenation of hydrocarbons with active carbon catalyst

A hydrocracking process is provided which process utilizes a sulfated solid catalyst comprising (1) oxide or hydroxide of Group III or Group IV element, e.g. zirconium, and (2) a first metal comprising a metal or combination of metals selected from the group consisting of platinum, palladium, nickel, platinum and rhenium, and platinum and tin. The catalyst may further comprise (3) a second metal selected from the group consisting of Group VIII elements, e.g. iron. One embodiment of the invention further comprises (4) a third metal selected from the group consisting of Group V, VI and VII elements, e.g. manganese.

Hydrocracking using solid superacid catalysts comprising platinum metal

A naphtha upgrading process is provided which process utilizes a sulfated solid catalyst comprising (1) oxide or hydroxide of Group III or Group IV element, e.g. zirconium, and (2) a first metal comprising a metal or combination of metals selected from the group consisting of platinum, palladium, nickel, platinum and rhenium, and platinum and tin. The sulfated support is calcined prior to incorporation of the first metal and subsequent to said incorporation. The catalyst may further comprise (3) a second metal selected from the group consisting of Group VIII elements, e.g. iron. One embodiment of the invention further comprises (4) a third metal selected from the group consisting of Group V, VI and VII elements, e.g. manganese. Said second and third metals are added prior to the first calcination.

Naphtha upgrading using solid superacid catalysts comprising platinum

Isoparaffins and olefins are alkylated by contact with a solid superacid such as sulfated zirconia optionally containing added metals, and containing added heteropolyacids (HPA's) or polyoxoanions (POA's). The presence of HPA's or POA's in the solid superacid catalyst results in higher yields of desired high-octane components in the product mixture than are obtained in the absence of HPA's or POA's.

Solid superacid alkylation catalyst compositions and alkylation method

Isoparaffins and olefins are alkylated in the liquid phase by contact with a solid superacid such as sulfated zirconia containing heteropolyacids or polyoxoanions. High octane number blending components for motor fuel and other valuable products are obtained, with important advantages over processes using liquid acid catalysts, and over vapor phase alkylation with solid superacid catalysts.

Alkylation process using solid superacid catalyst liquid phase

Solid superacid catalyst, for example sulfated zirconia, is used in the oxidative dehydrogenation of saturated or partially saturated hydrocarbons, for example the conversion of isobutane to isobutylene in the presence of an oxygen-containing oxidizing agent at reaction conditions typically including temperatures from 500 to 1,000 degrees Fahrenheit, superatmospheric pressures, and oxygen/alkane molar ratios from 0.2 to 20. Performance of a metal-oxide or metal-hydroxide oxidative dehydrogenation catalyst may be enhanced by pretreating a solid superacid or other catalyst containing metal oxides or hydroxides at a carbonizing temperature with an organic material, for example an oxygen-containing organic material, to form a carbonaceous layer on the surface thereof prior to use of the catalyst in oxidative dehydrogenation.

Oxidative dehydrogenation of hydrocarbons with solid superacid catalyst

A process for regeneration of spent sulfated and calcined solid superacid catalyst is disclosed. Said process comprises heating said catalyst to a temperature of approximately 450.degree. C. and contacting said catalyst with a gas stream comprising oxygen or air and sulfur dioxide. This regeneration process can be performed in situ.

Sulfur dioxide regeneration of superacid catalyst

New catalyst compositions comprise sulfated and calcined mixtures of (1) a support comprising an oxide or hydroxide of a Group IV-A element, (2) an oxide or hydroxide of molybdenum, and (3) an oxide or hydroxide of a Group I-B, II-B, III-A, III-B, IV-B, V-A or VI-A metal other than molybdenum or a metal of the Lanthanide Series of the Periodic Table. A process for alkylation of acyclic saturated compounds with acyclic unsaturated compounds utilizing such catalyst compositions.

Processes using solid-acid catalyst composition

New catalyst compositions comprise sulfated and calcined mixtures of (1) a support comprising an oxide or hydroxide of a Group IV-A element, (2) an oxide or hydroxide of a Group VI, VII or VIII metal, (3) an oxide or hydroxide of a Group I-B, II-B, III-A, III-B, IV-B, V-A or VI-A metal and (4) a metal of the Lanthanide Series of the Periodic Table. A process for alkylation of acyclic saturated compounds with acyclic unsaturated compounds utilizing such catalyst compositions.

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Chao-Yang Hsu