Industrial Technology Research Institute

Chao-Huei Tseng

Hsien-Kuang Lin

Pao-Ju Hsieh

Jim-Chyuan Shieh

Chao-Wen Niu

Hwa-Chi Cheng

A method for making color filters containing a color matrix with at least three desired colored layers comprising the steps of: (a) forming a positive energy-accumulable photoresist layer on a transparent electrically conductive substrate; (b) pre-conditioning the energy-accumulable photoresist layer to form at least three regions of different initial levels of exposure energy, from a highest to a lowest; (c) using a developer solution to develop and remove the region of the photoresist layer with the highest level of initial exposure energy to thereby cause a corresponding area of the electrically conductive substrate underlying the photoresist to be uncovered; (d) electrodepositing a photo-curable resin of a desired color and a predetermined exposure energy required for curing onto the uncovered area of the substrate; (e) overall-exposing the photoresist layer to a light source so as to impart an incremental exposure energy to all regions of the photoresist layer; (f) using a developer solution to develop and remove the region of the photoresist layer which has accumulatively attained the full exposure energy in step (e) and uncover a corresponding area on the substrate; (g) electrodepositing a photo-curable resin of another desired color onto the uncovered area of the substrate formed in step (f); and (h) repeating steps (e) through (g) until all the desired colored layers are selectively developed on the substrate. The incremental exposure energy is provided in step (e) such that: (i) it enables a region with a next highest initial exposure energy to attain full exposure energy, and (ii) it equals to or exceeds the exposure energy required for curing the photo-curable resin to thereby, at the same time, cause the photo-curable resin to become hardened.

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Chao-Huei Tseng