National Chung Hsing University

Great Eastern Resins Industrial Co., Ltd.

Chao-Hsing Lin

Shenghong A Dai

Hsueh-Yung Chen

Wen-Chen Pan

Hsing-Yo Lin

Chun-Ying Huang

Wei-Zhi Liao

A preparation of aryl carbamates can be achieved readily by carbonylation of an aromatic polyamine compound with diphenyl carbonate (DPC) using a combination of an organic acid and a tertiary amine as a catalyst. Aryl carbamate can be converted into 4,4'-diphenylmethane diisocyanate (MDI) by heating it at about 200 to about 230&#xb0; C. in a non-polar solvent containing inhibitor such as benzoyl chloride. In another application, trans-ureation of biscarbamates with an amine or mixed amines is found to be extremely facile in a polar solvent such as dimethyl sulfoxide (DMSO) and tetramethylene sulfone (TMS) in absence of any catalyst to make polyurea polymers of high molecular weights. Thus, efficient green-chemistry processes based on biscarbamates in making isocyanate products as well as urea prepolymers, urea elastomers and urea plastics have been developed in all in excellent yields without using reactive phosgene or 4,4&#x2032;-diphenylmethane diisocyanate separately in the trans-ureation polymerizations.

Processes for producing aryl carbamates, isocynates and polyureas using diaryl carbonate

This invention provides one-pot reaction for digesting polycarbonate waste with alkylene glycol in the presence of a basic catalyst at 180&#xb0; C. under normal atmospheric pressure. The digested product mixture was found to consist of bisphenol A (BPA) and monoalkoxylated and bisalkoxylated diols of BPA. Alkoxylation of BPA and monoalkoxylated diols of BPA is performed by adding urea or urea derivative (or carbonic acid ester or amine ester) to the digested product mixture at a high temperature under normal atmospheric pressure to obtain the final product, i.e., bisalkoxylated diols of BPA in high yield. The bisalkoxylated diols of BPA may be used as raw materials to synthesize polymer such as polyurethane (PU) or polyester.

Process for producing bis-alkoxylated diols of bisphenol a from spent polycarbonate discs(PC) or PC waste

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Taichung, Taiwan

Chao-Hsing Lin