Intel Corporation

Tahoe Research, Ltd.

Chanaka D Munasinghe

Tahir Ghani

Salman Latif

Walid M Hafez

Chia-Hong Jan

Charles Henry Wallace

Hsu-Yu Chang

Jeng-Ya David Yeh

Neville L Dias

Leonard P Guler

Krishna Kumar Ganesan

Swaminathan Sivakumar

Elliot Tan

Mohit K Haran

Nadia M Rahhal-Orabi

Saurabh Morarka

Matthew L Tingey

Nikhil Mehta

Makram Abd El Qader

Sean Michael Pursel

Marie Conte

Jeng-Ya D Yeh

Techniques are provided herein to form semiconductor devices that use uniform topside dielectric plugs as masking structures to form conductive contacts to various source or drain regions. In an example, a plurality of semiconductor devices each include one or more semiconductor regions extending in a first direction between corresponding source or drain regions. The source or drain regions are adjacent to one another along a second direction different from the first direction. Conductive contacts are formed over the source or drain regions of the semiconductor devices. A dielectric fill is between one or more adjacent pairs of conductive contacts and dielectric masking structures having a substantially uniform thickness are present over the dielectric fill between adjacent pairs of conductive contacts. This uniform thickness characteristic applies to all of the masking structures regardless of their length along the second direction.

Topside plugs for epitaxial contact formation

Contact over active gate (COAG) structures with uniform and conformal gate insulating cap layers, and methods of fabricating contact over active gate (COAG) structures using uniform and conformal gate insulating cap layers, are described. In an example, an integrated circuit structure includes a gate structure. An epitaxial source or drain structure is laterally spaced apart from the gate structure. A dielectric spacer is laterally between the gate structure and the epitaxial source or drain structure, the dielectric spacer having an uppermost surface below an uppermost surface of the gate structure. A gate insulating cap layer is on the uppermost surface of the gate structure and along upper portions of sides of the gate structure, the gate insulating cap layer distinct from the dielectric spacer.

Contact over active gate structures with uniform and conformal gate insulating cap layers for advanced integrated circuit structure fabrication

An integrated circuit structure includes a first vertical arrangement of horizontal nanowires and a second vertical arrangement of horizontal nanowires. A first gate stack is over the first vertical arrangement of horizontal nanowires, and a second gate stack is over the second vertical arrangement of horizontal nanowires. An end of the second gate stack is spaced apart from an end of the first gate stack by a gap. A first dielectric gate spacer is laterally around the first gate stack and has a portion along an end of the first gate stack and in the gap. A second dielectric gate spacer is laterally around the second gate stack and has a portion along an end of the second gate stack and in the gap. The portion of the second dielectric gate spacer is laterally merged with the portion of the first dielectric gate spacer in the gap.

Integrated circuit structures having cut metal gates with dielectric spacer fill

Non-planar semiconductor devices having doped sub-fin regions and methods of fabricating non-planar semiconductor devices having doped sub-fin regions are described. For example, a method of fabricating a semiconductor structure involves forming a plurality of semiconductor fins above a semiconductor substrate. A solid state dopant source layer is formed above the semiconductor substrate, conformal with the plurality of semiconductor fins. A dielectric layer is formed above the solid state dopant source layer. The dielectric layer and the solid state dopant source layer are recessed to approximately a same level below a top surface of the plurality of semiconductor fins, exposing protruding portions of each of the plurality of semiconductor fins above sub-fin regions of each of the plurality of semiconductor fins. The method also involves driving dopants from the solid state dopant source layer into the sub-fin regions of each of the plurality of semiconductor fins.

Non-planar semiconductor device having doped sub-fin region and method to fabricate same

An impurity source film is formed along a portion of a non-planar semiconductor fin structure. The impurity source film may serve as source of an impurity that becomes electrically active subsequent to diffusing from the source film into the semiconductor fin. In one embodiment, an impurity source film is disposed adjacent to a sidewall surface of a portion of a sub-fin region disposed between an active region of the fin and the substrate and is more proximate to the substrate than to the active area.

Isolation well doping with solid-state diffusion sources for finFET architectures

Doping with solid-state diffusion sources for finFET architectures

An impurity source film is formed along a portion of a non-planar semiconductor fin structure. The impurity source film may serve as source of an impurity that becomes electrically active subsequent to diffusing from the source film into the semiconductor fin. In one embodiment, an impurity source film is disposed adjacent to a sidewall surface of a portion of a sub-fin region disposed between an active region of the fin and the substrate and is more proximate to the substrate than to the active area. In further embodiments, the impurity source film may provide a source of dopant that renders the sub-fin region complementarily doped relative to a region of the substrate forming a P/N junction that is at least part of an isolation structure electrically isolating the active fin region from a region of the substrate.

Isolation well doping with solid-state diffusion sources for FinFET architectures

Techniques are disclosed for double patterning of a lithographic feature using a barrier layer between the pattern layers. In some cases, the techniques may be implemented with double patterning of a one- or two-dimensional photolithographic feature, for example. In some embodiments, the barrier layer is deposited to protect a first photoresist pattern prior to application of a second photoresist pattern thereon and/or to tailor (e.g., shrink) one or more of the critical dimensions of a trench, hole, or other etchable geometric feature to be formed in a substrate or other suitable surface via lithographic processes. In some embodiments, the techniques may be implemented to generate/print small features (e.g., less than or equal to about 100 nm) including one- and two-dimensional features/structures of varying complexity.

Double patterning lithography techniques

Growing community of inventors

Hillsboro, OR, United States of America

Chanaka D Munasinghe