Cummins Engine Company, Inc.

Chafic M Hammoud

George L Muntean

Michael Andrew Lucas

Edward Benjamin Manring

Rodney M Shurman

David L Burt

A compact fluid flow control valve is provided which effectively and predictably controls the flow of fluid using a minimum number of components to permit inexpensive manufacture and assembly. The control valve includes a one-piece valve plunger guide and stop which extends through an aperture formed in a stator of the solenoid assembly. The valve plunger guide and stop includes an integral guide surface for guiding the valve plunger through reciprocal movement within the aperture of the stator, an integral stop surface positioned for abutment by the valve plunger when in the energized position to define a minimum air gap between an armature and the stator. The one-piece valve plunger guide and stop reduces the number of parts of the control valve to achieve simplicity in structure and lower costs while avoiding the need for a shim to set the minimum air gap. The present control valve also includes a plunger overtravel impact limiting device including a movable valve head and a hydraulic damping device. The hydraulic damping device includes a fluid passage formed between a portion of the valve plunger assembly and the valve housing. The velocity of the valve plunger assembly is substantially decreased as the valve plunger assembly squeezes fuel from the fluid passage during movement of the valve plunger toward the closed position. The plunger overtravel impact limiting device effectively reduces valve seat wear and valve bounce.

Solenoid actuated valve assembly

A solenoid operated pin-within-a-sleeve three-way valve for high pressure fuel systems is provided which is capable of effectively minimizing the side loads imparted to the movable pin and sleeve elements while effectively controlling the timing and quantity of fuel injection. The three-way valve assembly includes a floating pin telescopingly received within the cavity of the movable valve member. A side load reducing device is provided for minimizing side loading on the floating pin and the movable valve member which includes a tappet reciprocally mounted in the valve housing adjacent one end of the floating pin, a biasing spring for causing the tappet to follow the pin and for causing the pin to follow the movable valve member to keep the second valve seat closed as the movable valve member is advanced toward the first position from the second position. The side load reducing feature also includes a planar surface formed on the tappet, and a semi-spherical surface formed on the floating pin for abutment against the planar surface. The side load reducing device ensures that transverse or side loads on the floating pin are minimized by transferring biasing spring-induced side loads to a tappet housing via the tappet while minimizing the contact surface between floating pin and tappet via the point-of-contact abutment of the semi-spherical and planar surfaces.

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Downey, CA, United States of America

Chafic M Hammoud