Halliburton Energy Services, Inc.

Chad William Glaesman

Michael Linley Fripp

Anthony Phan

Xiaoguang Allan Zhong

Charles Timothy Smith

Timothy Alan Freeney

Brandon Thomas Least

Emile Edmund Sevadjian

Gary Kohn

Rory Archibald Napier

Mohan Gunasekaran

Winston James Webber

Karthik Krishnan

Nam Thanh Vu

Kent Wayne Ferrell

Method of manufacturing a wellbore downhole tool, including providing a pre-polymer resin and processing the pre-polymer resin. Processing the pre-polymer resin includes applying directed energy from a directed energy source such that the pre-polymer resin is at least partially polymerized to form a polymer seal of the wellbore downhole tool, the polymer seal having one of more mechanical properties that differ along one or more dimensions of the polymer seal.

Manufacture of a polymer seal for a wellbore downhole tool with dimensional mechanical property grading

A downhole sealing device, a well system employing a downhole sealing device, and a method for sealing within a wellbore. The downhole sealing device, in one aspect, includes one or more downhole sealing features, and an elastomeric element comprising a thiourethane/acrylate polymer coupled to the one or more downhole sealing features. In at least one aspect, the elastomeric element is operable to be compressed in a downhole application against a tubular as a seal.

High performance regular and high expansion elements for oil and gas applications

A sealing assembly for use in a wellbore tool includes thermoplastic materials arranged in a lattice structure to provide a bulk elasticity on the order of elastomeric materials. The lattice structure permits an energizing element of the sealing assembly to deform sufficiently in the elastic range of the thermoplastic materials to provide repeatable sealing capabilities. The lattice structure may be constructed by additive manufacturing processes to include voids therein, which allow the thermoplastic members of the lattice to flex and bend. The energizing element may thereby exhibit a greater elasticity in bulk than the elasticity of the thermoplastic materials themselves. The lattice structure may be enclosed in an outer cover constructed of a polymeric, elastomeric or other material to facilitate the interaction between the seal assembly and the corresponding sealing surfaces of a downhole wellbore tool.

Lattice formation of thermoplastic materials to model elastic behavior

An expandable, hardening seal for downhole use in a wellbore includes a heat-hardening material and a heat-stable material. The heat-hardening material has a stiffness that increases after exposure to a downhole temperature and the heat-stable material has a stiffness that does not increase or increases to a lesser degree than that the heat-hardening material at the downhole temperature.

Heat hardening polymer for expandable downhole seals

Method of manufacturing a wellbore downhole tool, including providing a pre-polymer resin and processing the pre-polymer resin. Processing the pre-polymer resin includes applying directed energy from a directed energy source such that the pre-polymer resin is at least partially polymerized to form a polymer seal of the wellbore downhole tool, the polymer seal having one of more mechanical properties that differ along one or more dimensions of the polymer seal. A downhole tool for use in a wellbore, the downhole tool including a polymer seal. The polymer seal is a continuous single monolithic piece, includes polymer structures having a polymer chain including same types of monomers that are bonded together, and the polymer structures are altered along one or more dimensions of the polymer seal and one of more mechanical properties of the polymer seal differ along a same corresponding one of the or more dimensions of the polymer seal.

Polymer seal for a wellbore downhole tool with dimension mechanical property grading and manufacture thereof

A well tool can include a body and at least one barrier element. The barrier element can include a pyrolytically degradable material that is positionable to block a flow of fluid across the body within a wellbore and to degrade by pyrolysis over time within the wellbore.

Well tools with components formed from pyrolytically degradable materials

Provided is a sealing ring and a sealing system. The sealing ring, in one aspect, includes a sealing ring member having an inside diameter face, an outside diameter face, a primary seal side face, and a gland side face. The sealing ring according to this aspect further includes a secondary seal coupled to at least one of the inside diameter face, the outside diameter face, the primary seal side face or the gland side face.

Deployable pressure energized sealing backup systems for improved long term reliability

Methods of capturing carbon dioxide in a wellbore can include installing a sealing element in the wellbore. The sealing element swells in the presence of carbon dioxide and can be used for capturing the carbon. The sealing element can include a carbon-swelling material, such as a carbon-swelling polymers, metal-based materials, or combinations of elastomeric polymers and metal-based materials. The sealing element can also include combinations of different carbon-swelling materials, fillers or other compounds, and materials that are not carbon swellable. The sealing element can create a seal, form an anchor, or create a seal and form an anchor in the wellbore after swelling.

Carbon-swellable sealing element

Swellable metal assemblies that have a reactive metal and a polymer, and are located around or inside an oilfield tubular. The oilfield tubular and the swellable metal assembly can be provided in a wellbore to form a seal therein.

Thermoplastic with swellable metal for enhanced seal

This disclosure may generally relate to additive manufacturing operations and, more particularly, to systems and methods for three dimensional (3D) printing a sealing element. Specifically, examples of the present disclosure may be implemented to manufacture a sealing element which may be disposed in a wellbore to seal off a portion of a well.

Sealing element

Provided is a junction, a method for forming a junction, and a well system including a junction. The junction, in one aspect, includes a first threaded member, the first member formed of a first material, and a second threaded member threaded with the first threaded member, the second threaded member formed of a second material. In one or more aspects, the first and second threaded members define an overlapping space. In one or more other aspects, an expandable metal joint is located in at least a portion of the overlapping space, the expandable metal joint comprising a metal configured to expand in response to hydrolysis.

Expandable metal for junction locking and junction sealant applications

Methods and apparatus for energizing seals. An example method includes providing a sealing apparatus. The sealing apparatus comprises a sealing element and a swellable material. The method further includes contacting the swellable material with a swell-inducing fluid, wherein the contacting swells the swellable material; applying pressure to the sealing element with the swollen swellable material; and forming a seal with the sealing element.

Energizing seals with swellable materials

The present disclosure relates generally to equipment utilized and operations performed in conjunction with a subterranean well and, more particularly, to an improved liner hanger system. A downhole expandable liner hanger positioned in a subterranean wellbore may comprise a liner. The downhole expandable liner hanger may further comprise an expansion element. The expansion element may comprise one or more annular seals bonded to the expansion element, a first spike; and a second spike. The downhole expandable liner hanger may further comprise a woven mesh, wherein the woven mesh is disposed around the expansion element between the first spike and the second spike, wherein the woven mesh comprises a first material layer and a second material layer.

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McKinney, TX, United States of America

Chad William Glaesman