General Electric Company

Chad Daniel Kleinow

John Peter Heyward

Joshua Tyler Mook

Matthew Mark Weaver

Toby George Darkins, Jr

Michael Joseph Danowski

Roger Lee Doughty

Joshua Brian Jamison

Michael G Abbott

Brian Jared Agnew

Michael George Abbott

Nisrene Anna Langenbrunner

Toby George Darkins

Toby George Darkins Jr

Composite components having structurally reinforced contact interfaces are provided. In one example, the component can include an inner laminate formed of one or more inner plies having reinforcement fibers oriented along a reference direction within a matrix material. The component can also include an interface laminated positioned on the inner laminate along at least a portion of a contact surface of the component. The interface laminate is formed of one or more interface plies having reinforcement fibers oriented along a direction offset from the reference direction within a matrix material. Methods for fabricating such components are also provided.

Contact interface for a composite component and methods of fabrication

Various embodiments are provided which provide an architecture for CMC plies to improve strength of damper retaining features of a turbine blade assembly. The plies () may also be integrated with the platform structure () to strength the CMC blade assembly.

Ply architecture for integral platform and damper retaining features in CMC turbine blades

A process for producing components containing ceramic materials. The process entails forming a first region of a component with plies containing a reinforcement material in a precursor of a ceramic material. The plies include at least a first set of plies between at least second and third sets of plies. Distal portions of the second and third sets of plies are then folded away from the first set of plies so that they are oriented transverse to the first set of plies. A fourth set of plies is then interleaved among the folded distal portions of the second and third sets of plies.

Process for producing ceramic composite components

A ceramic shroud assembly includes a tip shroud having an outer platform supporting at least one seal tooth, a shroud cap less brittle than the outer platform and including a shroud cap base on the outer platform, and clockwise and counter-clockwise facing clockwise and counter-clockwise contact surfaces located at clockwise and counter-clockwise distal ends respectively of the base. A rotor assembly may include a circumferential row of turbine blades made of a ceramic material and extending radially outwardly from a disk of a turbine rotor. The turbine blades include airfoils having the airfoil tip shrouds and the shroud caps at blade tips. The clockwise and counter-clockwise contact surfaces of circumferentially adjacent ones of the shroud caps contact each other. The shroud and the platform may be made of a ceramic or ceramic matrix composite material and the shroud cap may be made of a metallic material.

Cap for ceramic blade tip shroud

A hybrid turbine airfoil component containing a ceramic material, in which detailed features of the component are formed of materials other than ceramic materials, yet result in a robust mechanical attachment of the ceramic and non-ceramic portions of the component. The component includes a first subcomponent formed of a ceramic-based material, and a second subcomponent formed of a metallic material. The first subcomponent has an airfoil portion and a nub, and the second subcomponent is separately formed and attached to the first subcomponent by casting the metallic material around the nub of the first subcomponent. The second subcomponent includes a blade tip shroud portion having at least one off-axis geometric feature that results in the second subcomponent having a more complex geometry than the first subcomponent.

Turbine airfoil components containing ceramic-based materials and processes therefor

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Cincinnati, OH, United States of America

Chad Daniel Kleinow