General Electric Company

Cem Murat Eminoglu

Srikanth Chandrudu Kottilingam

Yan Cui

Brian Lee Tollison

Canan Uslu Hardwicke

Paul Stephen DiMascio

Brad Wilson Vantassel

David Edward Schick

Dechao Lin

Jonathan Matthew Lomas

David Vincent Bucci

Wenqing Peng

Ganjiang Feng

Daniel James Dorriety

Brian Leslie Henderson

Liming Zhang

Jacob Andrew Salm

Yusuf Eren Ozturk

Paul Albert Cook

Lawrence James Whims

Thomas Robert Reid

Lei Cao

Zhida Pan

Gareth William David Lewis

Gary Charles Shubert

Kemal Mehmet Coskun

Cody Jermaine Ford

Jianzhi Zhao

Lawrence Matthew Levy

John Christopher Lambert

Piotr Artur Klimczuk

Adam Gaik

Tyler Watson Kasperski

Paul Stephen Dimascio

Cody Ford

A method includes masking at least one hole of an article with a paste, wherein the hole opens onto a surface of the article, applying a coating to the surface of the article, and removing the paste including contacting the paste with water, leaving at least one open hole in the surface of the coated article. The paste includes about 40-80 wt % of a filler material, about 0.5-20 wt % of an inorganic binder, about 0.5-15 wt % of a polyhydroxy compound and about 5-25 wt % of water. The filler material includes a first material which includes alkali metal doped alumina, zirconium oxide, titanium oxide, silicon dioxide, or a combination thereof and a second material which includes a silicate. A weight ratio between the first and second materials is in a range of about 1-10.

Method of coating an article, paste and plug for preventing hole blockage during coating

A component has an edge extending in a first direction. The component includes a filler disposed in the component. The filler has at least a first portion and a second portion. The first portion extends in a second direction from the edge into the component. The second portion of the filler extends from the first portion in a third direction. The second direction is substantially orthogonal to the first direction.

Modified components and methods for modifying components

A method of welding using a weld filler additive and a weld filler additive are provided. The method includes the step of welding the component with a filler additive comprising a sufficient amount of each of Co, Cr, Al, Ti, Mo, Fe, B, C, Nb, and Ni, the component including a hard-to-weld base alloy. The method further includes the step of forming an easy-to-weld target alloy on a surface of the component from the welding.

Weld filler additive and method of welding

A method of welding a superalloy component includes the following sequential steps. A welding step for welding a cavity using a filler metal in an inert atmosphere, where the cavity is located in the component. A covering step for covering the filler metal and a portion of the component with a weld filler layer in the inert atmosphere. The weld filler layer has a greater ductility than material comprising the component and/or material comprising the filler metal. A second covering step for covering the weld filler layer with a braze material, and subsequently performing a brazing operation. A heat treating step heat treats the component.

Method of welding superalloys

A method for counteracting tensile stress in an article is disclosed, including heating the article and applying compressive stress to the article along a compressive stress vector, the compressive stress vector including a compressive stress vector component opposite in direction to a tensile stress vector of a thermally-induced tensile stress of the article. The compressive stress is applied by thermally-induced autogenous pressure by a fixture contacting the article. A fixture for counteracting tensile stress is disclosed, including a first compression member and a second compression member, and a position lock connecting the first compression member to the second compression member and reversibly fixing the first compression member relative to the second compression member. The first compression member and the second compression member include compressive surfaces having mating conformations for surfaces of an article. The position lock includes a material composition.

Method and fixture for counteracting tensile stress

Various aspects include a composite component (also known as a Shear Enabled Regionally Engineered Facet (SEREF)) and methods of forming such a component. In some cases, a method includes: forming a slot in a main body of a metal alloy component, the slot extending at least partially through a wall of the metal alloy component, the forming of the slot including forming an angled main body interface in the wall of the metal alloy component; forming a coupon for coupling with the slot in the metal alloy component, the coupon having an angled coupon interface complementing the angled main body interface; and brazing the coupon to the main body at the slot to form a composite component.

Composite component having angled braze joint, coupon brazing method and related storage medium

A method for coating a component is provided. The coating method includes providing a component having at least one aperture with an aperture geometry formed in a surface thereof, positioning a filler material within the at least one aperture, the filler material extending away from the surface of the component a distance greater than a reduced coating thickness and less than an applied coating thickness, applying at least one coating over the surface of the component and the filler material to form an applied coating having the applied coating thickness, removing a portion of the applied coating to provide the reduced coating thickness and expose the filler material, and removing the filler material to extend the at least one aperture having the aperture geometry through the applied coating. Another coating method and a template for use with the coating methods are also provided.

Coating methods and a template for use with the coating methods

A method of repairing an oxidized defect in a superalloy article includes removing substantially all of the oxidized defect to form a cleaned out portion of the superalloy article; filling a portion of the cleaned out portion with a weld by fusion welding; cracking the weld; and filling the cracked weld and a remaining portion of the cleaned out portion with a braze material.

Weld forced crack and braze repair for superalloys

A method for masking cooling passages of a turbine component having an external surface, an internal cavity for receiving cooling air, and cooling passages extending therebetween. The location and angle of cooling passages are determined using a robotic arm and a location system. A masking device is placed in the cooling passages located during the locating step. The masking device includes a head portion having a gripping feature for gripping by a robotic arm, and a locating feature for orientation of the masking device by the robotic arm. A retaining portion extending from the head portion is arranged and disposed to retain the masking device in a cooling passage. The retaining portion is narrower proximate a distal end than proximate the head portion. The component and head portion of the masking devices are coated. The masking devices may be removed using the robotic arm and locating system.

Method for masking cooling passages

Coating methods and a coated substrate are provided. The coating method includes providing a component having an aperture formed in a surface thereof, arranging and disposing a hollow member on a portion of the surface to define a hollow space above the aperture corresponding to a shape of the aperture at the surface, applying at least one coating over the surface of the component and the hollow member to form an applied coating having an applied coating thickness, and removing at least a portion of the hollow member to expose the hollow space through the applied coating. The coated substrate includes a component having an aperture formed in a surface thereof, a hollow member arranged and disposed on the surface to define a hollow space above the aperture, and an applied coating over the surface of the component, the hollow space being exposed through the applied coating.

Coating methods and a coated substrate

A method for coating a component and forming at least one cooling hole in a component is provided. The method includes providing the component having a surface and including a plurality of apertures formed therein. The method includes masking at least one of the plurality of apertures with a plug comprising a removable material. The method includes applying at least one coating to the surface of the component. The method includes eliminating the plug including removable material leaving open apertures in the surface of the coated component. Also provided is a water-soluble aperture plug including water soluble high temperature resistant filler materials including aluminum oxide, zirconium oxide, magnesium oxide, silicon dioxide, zircon, graphite, tungsten carbide, silicon carbide, silicon nitride, boron nitride, aluminum nitrides and binding agents and dispersants including phosphates, silicates, sugar, salt, gum, resin, polyvinyl alcohol (PVA), polyethylene glycol, and combinations thereof.

Method of coating a component, method of forming cooling holes and a water soluble aperture plug

Braze methods include providing a substrate comprising a pre-sintered preform disposed thereon, wherein the pre-sintered preform comprises a mixture comprising a base alloy comprising about 30 weight percent to about 90 weight percent of the mixture and a second alloy comprising a sufficient amount of melting point depressant to have a lower melting temperature than the base alloy. Braze methods further include at least partially covering the pre-sintered preform with a heat resistant material, wherein a melt temperature of the heat resistant material is higher than a melt temperature of the pre-sintered preform, and heating the pre-sintered preform on the substrate.

Braze methods and components with heat resistant materials

Modified turbine components include an original turbine component comprising an outer wail enclosing an internal cavity, wherein the outer wall has an original portion removed therefrom to expose the internal cavity, and, an internally cooled supplemental element joined to the outer wall that replaces the original portion removed from the outer wall and re-encloses the internal cavity. The internally cooled supplemental element comprises one or more cooling channels that circulate air from the internal cavity through at least a portion of the internally cooled supplemental element.

Growing community of inventors

Simpsonville, SC, United States of America

Cem Murat Eminoglu