Southwest Research Institute

Government of the United States of America, As Represented by the Secretary of Commerce

Exxon Production Research Company

Cecil M Teller, Ii

Hegeon Kwun

Glenn M Light

William Dean Perry

Clifford W Petersen

Mark C Moyer

William P Dube

Felix N Kusenberger

Joseph David McColskey

Martin C Renken

Raymond E Schramm

Christopher M Fortunko

Floyd A Balter

A new ultrasonic method for measuring wall thickness and detecting material flaws in natural-gas pipelines, risers, and similar structures. The method is inherently suitable for the task, because it relies on the use of the natural gas as the coupling fluid for transmitting the probing ultrasonic signals into and out of the pipe wall. Furthermore, the method facilitates the operation of the inspection from the inside of the pipe. An experimental apparatus used to demonstrate the technical feasibility of this approach and provide experimental and theoretical evidence that support the claims is described. Significantly, it is shown that by the use of a diplexer, the same transducer can be used to generate and detect the probing ultrasonic signals. The same configuration is used in commercial ultrasonic inspection of oil pipelines where oil is the coupling fluid; but until now this method could not be used in natural gas pipelines due to the low specific acoustic impedance of natural gas.

Wall thickness and flow detection apparatus and method for gas pipelines

A method and apparatus for the nondestructive evaluation of ferromagnetic and non-ferromagnetic materials, particularly wire ropes, cables, and strands, and pipes utilizing the magnetostrictive effect for measuring minute variations in magnetic fields and characterizing these minute variations as indicative of the acoustic/ultrasonic behavior of fractures, cracks, and other anomalies within a substance under evaluation. The apparatus and method contemplate both an active testing application, wherein a transmitting sensor generates an acoustic/ultrasonic pulse within a material through the magnetostrictive effect and a second receiving sensor detects reflected acoustic/ultrasonic waves within the material, again by the inverse magnetostrictive effect. The advantages of utilizing magnetostrictive sensors as opposed to well known piezoelectric sensors lies in the ability to generate and detect acoustic/ultrasonic waves without a direct physical or acoustical contact to the material. The apparatus and method of the present invention also anticipates the use of a passive monitoring system comprised only of a receiving magnetostrictive sensor that continuously monitors a ferromagnetic or non-ferromagnetic substance for acoustic emissions and either records this monitored information or alerts the appropriate personnel of the existence of an acoustic emission indicating deterioration within the structure.

Nondestructive evaluation of non-ferromagnetic materials using

Nondestructive evaluation of ferromagnetic cables and ropes using

Apparatus for detecting flaws in the threaded end of a ferromagnetic pipe is disclosed. The apparatus comprises means for applying a magnetic force to produce a field generally axially through the threaded end of the pipe, first and second means adjacent successive crests of a thread for sensing a generally radial magnetic field and generating a first and second signal corresponding to the sensed magnetic fields, and means for differentially connecting the signals generated by said first and second sensing means, whereby a differential output signal is produced in response to a flaw between the crests of the thread being inspected. The apparatus also comprises means for helically rotating said sensing means to follow a path corresponding to the threads of the pipe, whereby the first and second signals vary with time. A method for detecting flaws in the threaded end of a ferromagnetic pipe is also disclosed. The method comprises the steps of applying a magnetic force to produce a field generally axially through the threaded end of the pipe, sensing the radial magnetic field adjacent successive crests of a thread of the pipe, generating first and second signals corresponding to the sensed magnetic fields, and differentially connecting the first and second signals.

Method and apparatus for detecting flaws in the threaded end of an

This disclosure relates to a nondestructive method of measuring stress in a ferromagnetic structural material. One method involves the measurement of the change in ultrasonic velocity induced by an externally applied magnetic field; the method enables nondestructively determining the magnitude, the direction, and the sign (i.e., tensile or compressive) of a stress in a ferromagnetic material. The magnetically induced velocity change of an ultrasonic wave is caused by the magnetoelastic coupling in the ferromagnetic material. This magnetically induced velocity change is characteristically dependent on the magnitude and the sign of the stress and also on the relative orientation of the stress, the magnetic field, and the polarization and propagation direction of the ultrasonic wave. The dependence of magnetically induced velocity changes can be utilized for nondestructive stress measurements. In one version, for measuring bulk stresses, either a longitudinal ultrasonic wave or a shear ultrasonic wave is used. In another version, for measuring surface stresses, a surface ultrasonic wave is preferably used. By using surface waves at several different frequencies, a stress gradient can also be determined.

Nondestructive testing of stress in a ferromagnetic structural material

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San Antonio, TX, United States of America

Cecil M Teller, Ii