Corning Cable Systems

Corning Optical Communications LLC

Siecor Corporation

Catharina Lemckert Tedder

Anne Germaine Bringuier

Rodney Maurice Burns

Brian S Witz

John Arthur Rowe

Warren Welborn McAlpine

Jason Clay Lail

Daniel Warren Hawtof

David Alan Seddon

Michael John Gimblet

Kenneth Darrell Temple, Jr

Andrey V Filippov

Jody L Greenwood

Christopher Mark Quinn

Dave A Seddon

Gilbert D Tugman

George Ndayizeye

Riley Saunders Freeland

James Lee Baucom

Douglas Scott Hedrick

Alan T Parsons

Riley S Freeland

W Welch McCollough

Methods for manufacturing cables and cables assemblies include providing powder particles within a tube extruded about optical fiber. The particles may be accelerated so that as they strike the tube and mechanically attach to the tube.

Optical fiber assemblies, and methods and apparatus for the manufacture thereof

A fiber optic cable includes a jacket, an element of the cable interior to the jacket, and first and second powders. The element includes a first surface and a second surface. The cable further includes a third surface interior to the jacket and facing the first surface at a first interface and a fourth surface interior to the jacket and facing the second surface at a second interface. At least one of the third and fourth surfaces is spaced apart from the jacket. The first powder is integrated with at least one of the first and third surfaces at the first interface and the second powder integrated with at least one of the second and fourth surfaces at the second interface. The first interface has greater coupling than the second interface at least in part due to differences in the first and second powders.

Coupling system for a fiber optic cable

Methods for manufacturing cables and cables assemblies include providing particulate matter within a tube extruded about optical fiber. The particles may be accelerated so that as they strike the tube they mechanically attach to the tube.

A fiber optic cable includes one or more optical fibers, a jacket, strength members, and water-swellable powder. The jacket is formed from a polymer and has a cavity defined therein. The one or more optical fibers extend through the cavity. Further, the jacket is non-round in cross-section and the strength members are encapsulated in the jacket on opposite sides of the cavity. The water-swellable powder is at least partially mechanically attached to an inner surface of the cavity, where the mechanical attachment of the water-swellable powder allows a portion of particles of the water-swellable powder to protrude beyond the surface and not be completely embedded therein.

Optical fiber assemblies having a powder or powder blend at least partially mechanically attached

A fiber optic cable includes a tube formed from a flame-retardant material, an optical fiber disposed in a cavity of the tube, and powder comprising flame-retardant particles. At least a portion of the powder is mechanically attached to a surface of the cavity, where the mechanical attachment of the powder allows a portion of flame-retardant particles of the powder to protrude beyond the surface and not be completely embedded therein.

Disclosed are fiber optic assemblies having at least one optical fiber disposed within a tube and/or cavity along with a powder or powder blend that is at least partially mechanically attached thereto. In one embodiment, the powder or powder blend includes a water-swellable component that is mechanically attached to about 30 percent or less of the surface area of the tube wall while still effectively blocking the migration of water along the tube. Other embodiments may have the powder or power blend mechanically attached to the tube, cavity, or the like at relatively high percentage levels of the total powder or powder blend within the assembly, thereby inhibiting unintentional migration along the tube, cavity, or the like. Other embodiments may use powder or powder blends that may or may not include a water-swellable powder to provide other desired characteristics.

Disclosed are fiber optic assemblies having at least one optical fiber and a water-swellable powder within a tube and/or cavity and methods for making the same. Fiber optic assemblies of the present invention use relatively low-levels of water-swellable powder while still effectively blocking the migration of tap water and/or saline solutions of 3% by weight along the tube and/or cavity. Furthermore, cleaning of the optical fibers is not necessary before connectorization like with conventional fiber optic cables that use a gel or grease. Generally speaking, at least some of the water-swellable powder is transferred to the inside surface of the tube, cavity, optical fiber or the like; rather, than being a loose powder that is able to migrate within the tube or cavity. Moreover, the existence of water-swellable powder within the fiber optic assembly or cable is nearly transparent to the craft since relatively low-levels are possible.

Methods of making optical fiber assemblies having relatively low-levels of water-swellable powder

Optical fiber assemblies having relatively low-levels of water-swellable powder and methods therefor

An optical tube assembly having at least one optical waveguide, at least one dry insert, and a tube. In one embodiment, the dry insert has a first layer and a second layer. The first layer is a polyurethane foam and the second layer is a water-swellable layer, wherein the dry insert is disposed within the tube and generally surrounds the at least one optical waveguide.

Optical tube assembly having a dry insert and methods of making the same

A fiber optic dry tube assembly and a method of manufacturing the same includes at least one optical waveguide and a tube. The tube houses at least a portion of the at least one optical fiber and is formed from a bimodal polymeric material. The tube has an average ovality of about 10 percent or less. In other embodiments, the bimodal polymeric material that forms the tube has a melt index of about 1.0 g/10 minutes or less, a melt strength in the range of about 8 cN to about 35 cN at 190&#xb0; C,. and/or a polydisperity of about 7 or greater. Additionally, the dry tube assemblies of the present invention can form a portion of a cable.

Dry tube fiber optic assemblies, cables, and manufacturing methods therefor

A fiber optic cable includes a buffer tube, a plurality of ribbons of optical fibers extending through the buffer tube and a grease layer disposed between at least one pair of adjacent ribbons. The grease layer includes a base component and a plurality of agglomerates formed filler particles, such as silica particles. The major dimension of the majority of the agglomerates is advantageously less than 100 microns in order to reduce microbending of the optical fibers and the resulting attenuation of the signals propagating along the optical fibers. The fiber optic cable can also include a filling compound that is disposed within the buffer tube and surrounds the optical fibers and that is also formed of a base component and a plurality of agglomerates, the majority of which similarly have a major dimension of less than 100 microns.

Fiber optic cables having grease layers with reduced agglomerate sizes

Disclosed is a compression tester which is designed to simulate as closely as possible the low temperature conditions a cable is subjected to in an outdoor environment. Axially aligned composite sample members are compressed longitudinally while fitted in a cylindrically enclosed space in a specially designed sample die assembly. Testing may take place in an environmental chamber.

Growing community of inventors

Catawba, NC, United States of America

Catharina Lemckert Tedder