Smith + Nephew

Smith & Nephew Orthopaedics Ag

Smith Nephew Asia Pacific Pte. Limited

Carolyn L Weaver

Vivek Devidas Pawar

Shilesh C Jani

Mark Lee Morrison

John Rose

Roger Ryan Dees, Jr

Marcus Lee Scott

Daniel A Heuer

Forrest A James

Matthew J Quick

Donald E Kramer

An exemplary process includes determining a desired pore size, selecting an initial pore size greater than the target pore size, manufacturing a porous structure with the initial pore size, forging the porous structure to form a forged part having the desired pore size, and forming an orthopedic device from the forged part.

Forming of additively manufactured product

There are provided herein methods and products resulting therefrom. The methods include attaching a pre-fabricated porous ingrowth structure to a substrate by applying heat, or creating and bonding an in-situ-formed porous ingrowth structure from beads on a substrate by applying heat. In some embodiments, an oxidized metal surface of the substrate is diffusion hardened during the heating process. In some embodiments, a vacuum is applied during the heating process. In some embodiments, pressure is applied during the heating process. Also provided herein are assemblies for compressing the pre-fabricated porous ingrowth structure or the beads onto the substrate during the heating process.

Methods and apparatuses for attachment of porous coatings to implants and products thereof

A medical implant is disclosed. The medical implant includes: a first biocompatible metal forming a substrate (), a second biocompatible metal diffused into the first biocompatible metal to form an biocompatible alloy surface (), the alloy surface further including a diffusion hardening species, wherein the diffusion hardening species may be carbon, nitrogen, oxygen, boron, or any combination thereof. A method of forming a medical implant is also disclosed. The method includes the steps of: providing a first biocompatible metal or alloy that forms a substrate (), providing a second biocompatible metal or alloy, diffusing the second biocompatible metal into the first biocompatible metal to form an alloy layer (), removing excess second metal material from the substrate to expose the alloy layer, and diffusion hardening the alloy layer.

Surface alloyed medical implant

A method of incorporating silver and/or copper into a biomedical implant includes: providing an implant having an outer surface; depositing silver and/or copper onto the outer surface of the implant; diffusing the silver and/or copper into a subsurface zone adjacent the outer surface; and oxidizing or anodizing the implant after the diffusion step to form an oxidized or anodized layer that contains at least some amount of elemental silver, elemental copper or silver or copper ions or compounds.

Biofilm resistant medical implant

A composition and medical implant made therefrom, the composition including a thick diffusion hardened zone, and preferably further including a ceramic layer. Also provided are orthopedic implants made from the composition, methods of making the composition, and methods of making orthopedic implants from the composition.

Diffusion-hardened medical implant

The present invention relates to a new composition and medical implant made therefrom, the composition comprising a thick diffusion hardened zone, and preferably further comprising a ceramic layer. The present invention relates to orthopedic implants comprising the new composition, methods of making the new composition, and methods of making orthopedic implants comprising the new composition.

A new composition and medical implant made there from comprises a thick diffusion hardened zone, and layered ceramic surface. Orthopedic implants comprising the new composition, methods of making the new composition, and methods of making orthopedic implants comprising the new composition are disclosed.

Ceramic layered medical implant

The invention relates to an orthopaedic implant made of a ceramic metal composite. The composite includes one phase that is a biocompatible metal or metal alloy and a second phase of ceramic particles examples of which include carbides, nitrides and/or oxides. In some embodiments, the implant comprises a homogeneous ceramic layer as part of a multilayered composition. In some embodiments, the multilayered composition comprises a homogeneous metal layer.

Ceramic metal composite for orthopaedic implants

The present invention relates to a method of reworking a composition comprising a substrate and an oxidation and/or nitridation layer on the surface of the substrate by treating the composition under reduced pressure or in an inert gas environment at an elevated temperature until the oxidation and/or nitridation layer is substantially removed from the surface. In this way, manufacturing efficiencies and yields are improved as material that would otherwise have been scrapped is now used.

Growing community of inventors

Collierville, TN, United States of America

Carolyn L Weaver