The University of Texas System

Stratasys, Inc.

Other

Structured Polymers, Inc.

Dtm Corporation

Evonik Operations Gmbh

Carl Robert Deckard

James K Mikulak

Joseph Jefferson Beaman, Jr

Harris L Marcus

Robert L Zinniel

Joel W Barlow

David L Bourell

Vikram Devaraj

Dimitrios Dardalis

Paul F Forderhase

James F Darrah

Jack M Klein

Joseph L Beaman

A consumable filament for use in an extrusion-based additive manufacturing system, where the consumable filament comprises a core portion of a first thermoplastic material, and a shell portion of a second thermoplastic material that is compositionally different from the first thermoplastic material, where the consumable filament is configured to be melted and extruded to form roads of a plurality of solidified layers of a three-dimensional object, and where the roads at least partially retain cross-sectional profiles corresponding to the core portion and the shell portion of the consumable filament.

Core/shell filament for use with extrusion-based additive manufacturing system

Additive manufacturing method for building three-dimensional objects with core-shell arrangements, and three-dimensional objects thereof

A multi-component micro-pellet useful as a consumable material for making objects by powder based additive manufacturing is disclosed. A method of making said micro-pellet is also disclosed. An object made by using said micro-pellets is also disclosed.

Materials for powder-based additive manufacturing processes

A consumable polymeric based powder mixture may include a plurality of polymeric based particles that have a unitary construction. At least about 80% of the plurality of polymeric based particles may further have a generally cylindrical shape. The plurality of polymeric based particles may further have a particle length distribution span (PLDS) of not greater than about 1.2, where PLDS is equal to (L80&#x2212;L20)/L50.

Systems and methods for producing consumable powder

Additive manufacturing method for building three-dimensional objects with core-shell arrangements

Method for building three-dimensional objects in extrusion-based additive manufacturing systems using core-shell consumable filaments

A consumable filament for use in an extrusion-based additive manufacturing system, where the consumable filament comprises a first portion of a first semi-crystalline polymeric material, and a second portion of a second semi-crystalline polymeric material, and where the second semi-crystalline polymeric material has a crystallization temperature that is greater than a crystallization temperature of the first semi-crystalline polymeric material.

Method for building three-dimensional models in extrusion-based additive manufacturing systems using core-shell semi-crystalline consumable filaments

A method of providing improved powder materials for selective laser sintering (SLS). and related sintering including High Speed Sintering and Selective Inhibition Sintering, processing by orienting a polymer material. The improved materials increase the melting temperature thus increasing the process temperature window, reduce or eliminate amorphous regions thus reducing water absorption, reduce the toughness thus making size reduction easier, and increase heat of fusion. The orientation may be accomplished by deforming the polymer by drawing, rolling, machining, equal channel angular extrusion or similar processes, or by a high shear two roll mill.

Method of selective laser sintering with improved materials

This positive displacement device features relative rotation and translation of a piston and a cylinder where the rotation accomplishes a rotary valve function and the translation accomplishes a change in chamber volume function. The preferred embodiment is a ported, single-piston, four-stroke internal combustion engine with one moving part and low emissions, a sinusoidal cam on the cylinder is confined between two fixed cams relative to the generally fixed piston. The cam creates a four-stroke translational movement of the cylinder about the piston for each revolution of the cylinder. A transfer port on the cylinder facilitates movement of the intake charge from an intake port on the piston into the combustion chamber where it is compressed, ignited, and then removed by means of the transfer port and an exhaust port on the piston.

Rotating/reciprocating cylinder positive displacement device

An improved sealing means for internal combustion engines comprising a combination of a metal primary sealing ring positioned substantially within a groove on the piston, and a compliant secondary sealing ring positioned in the groove behind the primary compression ring so that the compressed combustion gases force the compliant secondary sealing ring to form a seal between the groove and the primary sealing ring. In the preferred embodiment, the gapped ring is non-planar in order to provide effective sealing in a ported fixed-piston, rotating and translating cylinder engine such as the Deckard engine. Alternate embodiments include gapless rings with only a primary compression ring, and gapless rings with a compliant secondary sealing ring. An alternate embodiment is a single piece metal-capped compliant secondary sealing ring.

Apparatus and method for sealing internal combustion engines

A method and apparatus for selectively sintering a layer of powder to produce a part as a plurality of sintered layers. The apparatus includes a computer controlling a laser to direct the laser energy onto the powder to produce a sintered mass. The computer either determines or is programmed with the boundaries of the desired cross-sectional regions of the part. For each cross-section, the aim of the laser beam is scanned over a layer of powder and the beam is switched on to sinter only the powder within the boundaries of the cross-section. Powder is applied and successive layers sintered until a completed part is formed. Preferably, the powder dispensing mechanism includes a drum which is moved horizontally across the target area and counter-rotated to smooth and distribute the powder in an even layer across the target area. A downdraft system provides controlled temperature air flow through the target area to moderate powder temperature during sintering.

Method for producing parts by selective sintering

Method for producing parts by infiltration of porous intermediate parts

An apparatus for selectively sintering a layer of powder to produce a part made from a plurality of sintered layers. The apparatus includes a computer controlling a laser to direct the laser energy onto the powder to produce a sintered mass. The computer either determines or is programmed with the boundaries of the desired cross-sectional regions of the part. For each cross-section, the aim of the laser beam is scanned over a layer of powder and the beam is switched on to sinter only the powder within the boundaries of the cross-section. Powder is applied and successive layers sintered until a completed part is formed. Preferably, the powder dispensing mechanism includes a drum which is moved horizontally across the target area and counter-rotated to smooth and distribute the powder in an even layer across the target area. A downdraft system provides controlled temperature air flow through the target area to moderate powder temperature during sintering.

Growing community of inventors

Austin, TX, United States of America

Carl Robert Deckard