Fulton Group N.a., Inc.

Hangzhou Fulton Thermal Equipment Co., Ltd.

Carl Nicholas Nett

Keith Richard Waltz

Thomas W Tighe

Alexander Thomas Frechette

Richard James Snyder

Alireza Bahrami

Jian Ye Chen

Weiqiang Xu

Yuchen Guo

James Pettiford

Thomas William Tighe

A method for transferring heat between a first fluid and a second fluid includes providing a tubeless heat exchanger having a tubeless heat exchanger core, the tubeless heat exchanger core having an inner casing and an outer casing disposed around the inner casing, the inner and outer casings defining therebetween a flow passage for a thermal transfer fluid to flow, the tubeless heat exchanger core having a core inlet arranged to receive the first fluid and a core outlet arranged to provide the first fluid, the core inlet and core outlet being fluidically connected to the flow passage, and at least one of the core inlet and core outlet being disposed on the inner casing, wherein each of the outer casing and the inner casing has an inner surface and an outer surface, wherein the respective inner surfaces face each other and define therebetween the flow passage for the first fluid to flow from the core inlet to the core outlet and wherein at least a portion of the respective outer surfaces are arranged to be contacted by the second fluid, and providing the first fluid into the core inlet to transfer heat between the first fluid and the second fluid through at least a portion of both the inner and outer casings. In some embodiments, the first fluid may be a thermal transfer fluid, the second fluid may be a production fluid, and the production fluid may be held in a vessel, such as a pressure vessel.

Ribbed tubeless heat exchanger for fluid heating systems including a rib component and methods of manufacture thereof

A fluid heating system for heating a production fluid using a thermal transfer fluid, the production fluid being contained in a vessel includes an electric blower configured to receive ambient air and electrical input power and to provide output source air, a combustion system configured to receive the source air from the electric blower and to receive fuel and to provide the thermal transfer fluid, a heat exchanger configured to receive the thermal transfer fluid from the combustion system and configured to provide heat exchange from the thermal transfer fluid to the production fluid, and to provide output exhaust gas, and wherein the electric fan provides a predetermined volume flow rate of the output source air at a predetermined blower efficiency such that the fluid heating system has a Bulk Heat Flux of at least about 14.7 kBTU/Hr/ftand a Pressure Drop of at least about 0.7 psi.

Compact fluid heating system with high bulk heat flux using elevated heat exchanger pressure drop

A burner combustion system comprising: a burner casing comprising a first inlet and a first outlet; a combustion substrate disposed in the burner casing, wherein the combustion substrate is porous, and wherein the burner casing first outlet is disposed on an exterior of the combustion substrate; an inlet conduit disposed in the burner casing, the conduit comprising a second inlet and second outlet, wherein the second inlet of the conduit is outside the burner casing, and, wherein the second outlet of the conduit is connected to the burner casing first inlet, and wherein the combustion substrate may have a flat shape and wherein the burner combustion system may further comprise a baffle.

Compact flat plate premix fuel combustion system, and fluid heating system and packaged burner system including the same

Tubeless heat exchanger for fluid heating systems

An inward-firing combustion burner, includes a burner casing configured to receive a fuel-air mixture at a burner inlet and to provide hot combustion gas at a burner output, a combustion substrate disposed within the burner casing, the substrate having a shape comprising at least a semi-cone or a flat surface or equivalent shape, having a substrate porosity defined by a plurality of pores, and having a substrate inner surface and a substrate outer surface, the substrate configured to receive the fuel-air mixture at the outer surface of the substrate, the fuel-air mixture passing through the pores at a mixture flow rate from the substrate outer surface toward the substrate inner surface, and the burner configured such that, in operation, the fuel-air mixture ignites near the plurality of pores to form a respective plurality of flamelets, each flamelet corresponding to one of the pores.

Compact inward-firing premix fuel combustion system, and fluid heating system and packaged burner system including the same

An inward-firing combustion burner, includes a burner casing configured to receive a fuel-air mixture at a burner inlet and to provide hot combustion gas at a burner output, a combustion substrate disposed within the burner casing, the substrate having a shape comprising at least a semi-cone or a flat surface, having a substrate porosity defined by a plurality of pores, and having a substrate inner surface and a substrate outer surface, the substrate configured to receive the fuel-air mixture at the outer surface of the substrate, the fuel-air mixture passing through the pores at a mixture flow rate from the substrate outer surface toward the substrate inner surface, and the burner configured such that, in operation, the fuel-air mixture ignites near the plurality of pores to form a respective plurality of flamelets, each flamelet corresponding to one of the pores.

A fluid heating system including: a pressure vessel shell com including prising a first inlet; a heat exchanger disposed in the pressure vessel shell, the heat exchanger including a second inlet and a second outlet, wherein the second inlet of the heat exchanger is connected to the first inlet of the pressure vessel shell; and an exhaust manifold disposed in the pressure vessel shell, the exhaust manifold including a third inlet and a third outlet, wherein the third inlet of the exhaust manifold is connected to the second outlet of the heat exchanger, wherein the third outlet of the exhaust manifold is outside of the pressure vessel shell, and wherein the exhaust manifold penetrates the pressure vessel shell.

High efficiency fluid heating system exhaust manifold

A fluid heating system for heating a production fluid using a thermal transfer fluid, the production fluid being contained in a vessel includes an electric blower configured to receive ambient air and electrical input power and to provide output source air, a combustion system configured to receive the source air from the electric blower and to receive fuel and to provide the thermal transfer fluid, a heat exchanger configured to receive the thermal transfer fluid from the combustion system and configured to be in thermal communication with the production fluid to provide convective heat exchange from the thermal transfer fluid to the production fluid, and to provide output exhaust gas, and wherein the electric fan provides a predetermined volume flow rate of the output source air at a predetermined blower efficiency such that the fluid heating system has a Bulk Heat Flux of at least about 14.7 kBTU/Hr/ftand a Pressure Drop of at least about 0.7 psi.

A method for heating a production fluid in a fluid heating system includes receiving the production fluid by a pressure vessel, the pressure vessel arranged to receive the production fluid and to provide heated production fluid, receiving a thermal transfer fluid by a tubeless heat exchanger core, the tubeless heat exchanger core disposed at least partially within the vessel, the tubeless heat exchanger core comprising an inner casing and an outer casing disposed around the inner casing, the inner and outer casings defining therebetween a flow passage for a thermal transfer fluid to flow, the tubeless heat exchanger core further comprising a core inlet and a core outlet, and at least one of the core inlet and core outlet being disposed on the inner casing, and wherein the flow passage guides the flow of the thermal transfer fluid from the core inlet to the core outlet and wherein at least a portion of respective outer surfaces of the inner and outer casings are arranged to be contacted by the production fluid, and transferring heat from the thermal transfer fluid to the production fluid through at least a portion of both the inner and outer casings.

Fully-wetted, refractory-free tubeless fluid heating system with negligible thermal expansion stress

A combustion gas supply system and method includes: a cyclonic air filter (or separator), a blower having an inlet and an outlet, and a combustible gas inlet, wherein the cyclonic air filter, the blower, and the combustible gas inlet are in fluid communication.

Cyclonic inlet air filter and fluid heating systems and combustion burners having the same

A fluid heating system including: a pressure vessel; an assembly comprising: a heat exchanger core including a second inlet and a second outlet; a first conduit having a first end connected to the second inlet of the heat exchanger core and a second end disposed outside of the pressure vessel; a second conduit having a first end connected to the second outlet of the heat exchanger core and a second end disposed outside of the pressure vessel; and a blower in fluid connection with the first end of the first conduit, wherein the fluid heating system satisfies the condition that a Bulk Heat Flux between the first end of the first conduit and the first end of the second conduit is between 45 kW/mand 300 kW/m, and wherein the Pressure Drop between the first conduit and the second conduit is between 3 kiloPascals and 30 kiloPascals.

A compliant heating system includes a dynamic component including a heat exchanger; a pressure vessel shell encompassing at least a portion of the heat exchanger; and a compressive seal expansion that connects the dynamic component and the pressure vessel shell.

Compliant heating system comprising a compressive seal expansion joint

A fluid heating system including: a pressure vessel shell including: a first inlet and first outlet; a tubeless heat exchanger core disposed entirely in the pressure vessel shell, the tubeless heat exchanger core including a second inlet and a second outlet; an outlet member, which penetrates the pressure vessel shell and which connects the second outlet of the tubeless heat exchanger core and an outside of the pressure vessel shell; and a conduit having a first end connected to the second inlet of the tubeless heat exchanger core and a second end disposed on the outside of the pressure vessel shell.

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Sandisfield, MA, United States of America

Carl Nicholas Nett