Caterpillar Global Mining Equipment LLC

Caterpillar Inc.

Caterpillar Global Mining Europe Gmbh

Caterpillar Paving Products Inc.

Carl John Moberg

Timo Diekmann

Ross L Hoult

Rex Aaron Glover

Brent Duppong

Rajesh R Gunda

Brian Daniel Rockwood

Oliver Kortmann

Ahsan Shahid

Martin Teiner

Thomas Temmann

Paul Kornev

Bjoern-Andre Huehn

Frank Kühnemund

Paul Anthony Dvorak

Rustin Glenn Metzger

Corwin Eugene Storer

Hyppolite Kuissi

Samuel C Taylor

Justin Philip Pahl

Stephen M Hancock

Nathan A Ruetten

Frank Kuehnemund

Rene Bilsing

Matt Palmer

Björn-Andre Hühn

Fabian Wolf

Konstantin Halle

Carsten Butz

Cary Gist

Matthew Palmer

A method automatically for adjusting the hoist speed of a drill is disclosed. The method includes determining the mast angle of the drilling implement relative to a work surface, and changing the hoisting speed of the drill implement depending on the mast angle.

Automatic drilling hoist speed

An anti-jam control system for mobile drilling machines is disclosed. The anti-jam control system may include a method for automatically clearing a jam during an automatic drilling mode of a mobile drilling machine including a drill bit mounted on a drill string. The method may include: monitoring a feed rate of the drill bit during the automatic drilling mode; and automatically initiating an anti-jam operation when the feed rate is below a predetermined feed rate threshold.

Anti-jam control system for mobile drilling machines

Disclosed is an automatic force adjustment control system for mobile drilling machines and methods for automatically adjusting a force on a down-the-hole drill bit of a drill string of a mobile drilling machine. A method may include: monitoring bit air pressure of the down-the-hole drill bit during an automatic down-the-hole drilling operation; and automatically adjusting a force provided to the drill string based on the monitored bit air pressure so that the bit air pressure approaches a target air pressure value.

Automatic force adjustment control system for mobile drilling machines

In accordance with one aspect of the present disclose, an interlock system for a mobile drilling machine. The interlock system has a sensor assembly used to determine a drill string status, an operator interface for receiving a deck wrench disengagement input, and a control module. The control module may be used to receive the deck wrench disengagement input from the operator interface, receive the drill string status from the sensor assembly, determine from the drill string status that a drill string component engaged by the deck wrench is connected to a drill string or a drill head, and disengage the deck wrench from the drill string component engaged by the deck wrench.

Deck wrench disengage with pipe unscrewed interlock

A collar control system and methods for mobile drilling machines are disclosed. One method may include: automatically initiating rotation of a drill bit based on collar settings; automatically feeding the drill bit at a feed rate to form an initial hole at a predetermined reaming increment; and automatically retracting the drill bit from the initial hole when the predetermined reaming increment is achieved, but prior to reaching a collar depth. Another method may include: measuring values of multiple drill bit inputs at a predetermined sample depth region during the collar operation; storing average values for each of the drill bit inputs over the predetermined sample depth region; monitoring values of the drill bit inputs when the drill bit moves beyond the predetermined sample depth region; and ending the collar operation prior to a desired collar depth when any of the monitored values change by a predetermined threshold.

Collar control system for mobile drilling machines

Systems and methods for drill head position determination are disclosed. A method for determining a position of a drill head of a drilling machine may include: retrieving a stored rotational position of at least one sheave and a stored position of the drill head; measuring the rotational position of the at least one sheave using a sheave sensor; initially calibrating the rotational position of the at least one sheave before the drill head moves; dynamically determining the position of the drill head based on the rotational position of the at least one sheave while the drill head is moved; and storing the rotational position of the at least one sheave and the position of the drill head during a shutdown event of the drilling machine.

Systems and methods for drill head position determination

A drilling machine includes a pipe life monitoring system. The drilling machine includes a drill string with at least a rotary drill head assembly and a pipe segment. A sensor is configured to monitor and transmit sensor data, including at least one of a pressure and a torque. A controller, including a processor and being operatively associated with the sensor, is configured to calculate a weight of the pipe segment using the sensor data.

Drill pipe segment life monitor

A method includes receiving a user input to conduct a coarse pivot movement of a drill mast. A locking-pin withdraw signal is sent to a locking pin actuator for a first period of time. Responsive to determining that a locking pin is engaged with a locking hole after the first period of time, the drill mast is repositioned from a current angle to an initial angle. A second locking-pin withdraw signal is sent to the locking pin actuator for a second period of time. Responsive to determining that the locking pin is engaged with the locking hole after the second period of time, the drill mast is repositioned between a minimum drill mast angle and a maximum drill mast angle and sending a third locking-pin withdraw signal to the locking pin actuator for a third period of time.

Drill mast locking system

A pipe loading system for a blast hole drilling rig. The blast hole drilling rig includes a drilling platform, a drill tower supported on the drilling platform, a drill motor supported at an upper end of the drill tower, operatively coupled to a drilling head configured to selectively engage with and rotate a drill pipe, and a pipe loader pivotably supported on the drilling platform and configured to selectively index a drilling tool into coaxial alignment with the drill pipe during a drilling tool change-out operation. The pipe loader includes a pipe support pod at a lower end and a pipe holding clamp at an upper end. Sensors detect a presence of the drilling tool in the pipe holder, an interconnection between the drilling head and the drill pipe, and a state of the pipe holding clamp. The pipe loading system closes the pipe holding clamp when the drilling tool is in the pipe loader and the pipe holding clamp is not in a closed position.

Drilling tool loading control system

A drill string rotation angle sensor diagnostic system includes a first rotation angle sensor assembly, a second rotation angle sensor assembly, an operator interface; and a control module. The control module is configured to receive a first signal from the first rotation angle sensor assembly, receive a second signal from the second rotation angle sensor assembly, determine if a valid state exists based on the first signal and the second signal, and indicate a fault on the operator interface if a valid state does not exist.

Rotation angle sensing and advanced diagnostics

A virtual hoist stop system for a mobile drilling machine may include a sensor assembly configured to monitor a full/empty status of a plurality of pipe storage slots, a drill string status, and a height of a rotary head, an operator interface configured to receive hoisting input, and a control module. The control module may be configured to receive signals from the sensor assembly, determine a target height based on the signals, receive hoisting input from the operator interface, and automatically stop the rotary head from hoisting beyond the target height.

Virtual hoist stop for mobile drilling machine

A drilling machine includes a mast, a rotary head movably coupled to the mast, a drill string component having a pair of opposed flat surfaces, and a securing structure including engagement surfaces shaped to engage the opposed flat surfaces and secure the drill string component from rotating. The drilling machine also includes a controller configured to track a rotational location of the flat surfaces of the drill string component during rotation of the drill string component. The controller is further configured to receive tracking information from a sensor associated with the rotary head and control the rotary head to align the opposed flat surfaces for engagement by the securing structure.

System and method of tracking flat surfaces of a component of a drilling machine

A control system for a drilling machine includes a vertically movable and rotatable drill string having a drill bit at a distal end, a hydraulic cylinder coupled to the drill string to provide a motive force for the vertical movement of the drill string, the hydraulic cylinder having an extend chamber and a retract chamber, a counterbalance valve selectively opening to fluidly couple the retract chamber to a drain, and a holdback valve selectively controlled to adjust the opening of the counterbalance valve based on a weight of the drill string.

Control system for drilling machines

An implement system for a machine includes a boom housing a drive mechanism for a cutting implement, and having a plurality of oil outlet ports formed therein. A control mechanism is configured to receive data indicative of an expected change in location of the outlet ports relative to an oil fill line within the boom, and vary a pattern of incoming oil flow to limit entrainment of air in the oil.

Implement system for machine and operating method therefor

A milling depth compensation system for milling rock determines a target position of a machine, an initial position of the work surface, and a target pose of the machine based on the target position of the machine and the initial position of the work surface. An actual pose of the machine is determined and differences between the actual pose and the target pose are used to determine a dynamic milling path of a milling tool. The dynamic milling path includes movement of the milling tool along a first path, a second path, and a third path. Command signals are generated to move the milling tool along the dynamic milling path.

Growing community of inventors

Dunlap, IL, United States of America

Carl John Moberg