Caterpillar Inc.

Gm Global Technolgoy Operations, Inc.

Carl-Anders Hergart

Kevin Patrick Duffy

Michael Parry Liechty

William L Hardy

Anthony C Rodman

Andrew John Kieser

John T Vachon

Jonathan William Anders

Scott Byron Fiveland

Sherif Hussein El Tahry

Matthew Thomas Wolk

Kerry Allen Delvecchio

Richard W Kruiswyk

David Darin Wickman

Christopher Lusardi

David John Schuh

Stefan Vogel

Parag Mehresh

Rohan Swar

A turbine includes a turbine housing having two gas passages of substantially the same flow area. A nozzle ring is disposed in the housing and around the turbine wheel. The nozzle ring includes first and second outer rings, and an inner ring disposed between the first and second outer rings. First and second pluralities of vanes are disposed between the rings. The second outer ring has a thicker cross section than the first outer ring such that a larger flow area is created between the first outer ring and the inner ring than a flow area created between the second outer ring and the inner ring.

Nozzled turbine

A method of operating a combustion engine including causing an intake stroke in a first cylinder, causing a compression stroke in the first cylinder thereby creating pressurized fluid and releasing pressurized fluid from the first cylinder. The method further includes cooling the released fluid, directing the cooled fluid into a second cylinder over a first period of time and injecting fuel into the second cylinder over a second period of time whereby the first and second periods of time at least partially overlap.

Internal combustion engine and method of operating such engine

The present disclosure provides an internal combustion engine having an engine housing with at least one cylinder that has diameter less than about 3 inches. A fuel injector is provided and disposed at least partially within the at least one cylinder, and includes a plurality of outlet orifices having a diameter between about 50 microns and about 125 microns, or about 0.05 millimeters and about 0.125 millimeters. The injector may include more than one set of separately controllable fuel outlet orifices, at least one of which could have an average diameter between about 0.05 millimeters and about 0.125 millimeters. The disclosure further provides a method of operating an internal combustion engine. The method includes the steps of rotating an engine crank shaft of the engine at a speed greater than about 5000 revolutions per minute, injecting a quantity of fuel into each of the cylinders, and burning at least every fourth piston stroke a sufficient quantity of the injected fuel to yield a brake mean effective pressure of at least about 200 lbs. per square inch.

Internal combustion engine and operating method therefor

The present disclosure provides an engine operating method and high power density internal combustion engine, including an engine housing with a plurality of cylinders. Fuel injectors are provided and disposed at least partially within each cylinder, and configured to inject fuel such as diesel, JP8 or another fuel therein for compression ignition. The engine is configured to burn a quantity of injected fuel to yield at least about 150 horsepower per liter of engine displacement at a smoke output of less than about 0.4 grams, and in some cases less than about 0.75 grams, smoke per horsepower-hour, at a fuel consumption of less than about 250 grams fuel per kilowatt-hour output of the engine.

A homogeneous charge compression ignition engine is set up by first identifying combinations of compression ratio and exhaust gas percentages for each speed and load across the engines operating range. These identified ratios and exhaust gas percentages can then be converted into geometric compression ratio controller settings and exhaust gas recirculation rate controller settings that are mapped against speed and load, and made available to the electronic engine controller. This provides the engine controller with a look up table of what compression ratio and exhaust gas rates should be at each speed and load. The engine controller also balances at least one of combustion phasing and energy release among a plurality of cylinders in order to enable higher load operation.

High load operation in a homogeneous charge compression ignition engine

A homogenous charge compression ignition engine is operated by compressing a charge mixture of air, exhaust and fuel in a combustion chamber to an autoignition condition of the fuel. The engine may facilitate a transition from a first combination of speed and load to a second combination of speed and load by changing the charge mixture and compression ratio. This may be accomplished in a consecutive engine cycle by adjusting both a fuel injector control signal and a variable valve control signal away from a nominal variable valve control signal. Thereafter in one or more subsequent engine cycles, more sluggish adjustments are made to at least one of a geometric compression ratio control signal and an exhaust gas recirculation control signal to allow the variable valve control signal to be readjusted back toward its nominal variable valve control signal setting. By readjusting the variable valve control signal back toward its nominal setting, the engine will be ready for another transition to a new combination of engine speed and load.

Dynamic control of a homogeneous charge compression ignition engine

A homogeneous charge compression ignition engine operates by injecting liquid fuel directly in a combustion chamber, and mixing the fuel with recirculated exhaust and fresh air through an auto ignition condition of the fuel. The engine includes at least one turbocharger for extracting energy from the engine exhaust and using that energy to boost intake pressure of recirculated exhaust gas and fresh air. Elevated proportions of exhaust gas recirculated to the engine are attained by throttling the fresh air inlet supply. These elevated exhaust gas recirculation rates allow the HCCI engine to be operated at higher speeds and loads rendering the HCCI engine a more viable alternative to a conventional diesel engine.

Exhaust gas recirculation in a homogeneous charge compression ignition engine

An HCCI engine has the ability to operate over a large load range by utilizing a lower cetane distillate diesel fuel to increase ignition delay. This permits more stable operation at high loads by avoidance of premature combustion before top dead center. During low load conditions, a portion of the engines cylinders are deactivated so that the remaining cylinders can operate at a pseudo higher load while the overall engine exhibits behavior typical of a relatively low load.

Extending operating range of a homogeneous charge compression ignition engine via cylinder deactivation

A direct injection fuel injector system includes a fuel injector defining nozzle holes in an optimized cluster configuration. Each hole of a conventional multi-hole nozzle is replaced by two smaller, closely spaced holes in a two-hole-per-cluster configuration. The holes within a cluster are configured one above the other, in two horizontal planes or rows, spaced a distance apart from one another. The distance 'd' between the nozzle holes in the cluster configuration, the clustered plume angle '&#x3b1;', which is the angular separation between the centerlines of the nozzle holes, as well as the included spray angle &#x201c;&#x3b2;&#x201d;, are optimized through computational fluid dynamics and combustion modeling so that an optimal compromise can be found between liquid penetration, spray penetration and air entrainment, whereby to minimize soot emissions.

Injector double row cluster configuration for reduced soot emissions

The present invention is a compression ignition internal combustion engine and method of operation which expands the load limit of quietly operating a premixed charge compression ignition (PCCI) engine by injecting a secondary fuel B, in ratios lean of stoichiometric, either into the intake air stream or directly into the cylinder to form a homogeneous fuel B and air mixture. Near top dead center of the compression stroke, a PCCI-type direct injection of fuel A event is used to initiate combustion of both fuel A and B at the proper time. At low loads the combustion mode is characterized a PCCI-type with high EGR rates. At medium loads the combustion mode is that of homogeneous combustion of fuel B coupled with PCCI combustion of fuel A. At the highest loads the engine will revert to a conventional diesel combustion mode of fuel A to maintain power density.

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Peoria, IL, United States of America

Carl-Anders Hergart