Invista North America S.a.r.l.

Invista Technologies S.a.r.l.

Invista Textiles Limited

Carina Araullo McAdams

Richard P Beatty

Thomas A Micka

Yanhui Sun

Eugen Gnedin

The present disclosure relates to a modified polyester polyol composition useful in the formulation of polyurethane and polyisocyanurate cellular polymers for use in making foam articles with hydrocarbon blowing agents. The modified polyester polyol composition comprises the reaction product of a polyol with an EO/PO block copolymer having a weight average molecular weight from 1,000 to 20,000 g/mol and has a viscosity in the range of 100 to 10,000 centipoise, as determined at 25&#xb0; C. according to the ASTM D-4878 method.

Polyurethane and polyisocyanurate foams and methods of producing the same

The invention provides polyester polyol compositions and resin blends, useful as components of polyurethane and polyisocyanurate polymers, produced from cyclohexane oxidation reaction byproducts, such as water extracts and non-volatile distillation residues from the reaction. Such byproducts of industrial processes for preparation of adipic acid and caprolactam, important intermediates in the production of various types of nylon, have hitherto largely been used only as fuels. The present invention provides value-added products, methods for making, and methods for using the byproduct-derived polyester polyol compositions. For example, the invention provides polyurethane (PU) and/or polyisocyanurate (PIR) polymers made using the polyol compositions and polyfunctional isocyanates. The PU and PIR polymers can be used as adhesives, binders (e.g., for wood fibers), coatings (e.g., for controlled release fertilizers), and foams.

Aliphatic polyester polyols from cyclohexane oxidation byproduct streams as precursors for polyurethane and polyisocyanurate polymers

The present invention relates to the manufacture of alkyl p-toluates from an alkyl p-toluic acid ester and a mono-functional, branched, linear or cyclic medium chain length alkyl alcohol, and their use as a plasticizer in polymers. Additionally, the present invention relates to articles and materials comprising such alkyl p-toluates.

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Embodiments of this disclosure include, among others, polyol mixtures, methods of making a polyol mixture, methods of making a rigid isocyanurate-modified polyurethane foam, rigid isocyanurate-modified polyurethane foams, aromatic polyesterpolyols, and the like.

Aromatic polyesterpolyols, isocyanurate-modified polyurethane foams, and methods of making them

Disclosed are toluate ester compositions and their use as solvent, plasticizers, extender and/or diluents in binder formulations, a method of producing such ester compositions, as well as polymer compositions containing such liquid ester compositions. Also disclosed is a method of making toluate based esters by reacting methyl-p-toluate with ethylene glycol, diethylene or triethylene glycol, butanediol, etc.

Toluate esters for use as reactive and non-reactive diluent in polymer applications

This invention relates to toluate ester compositions and their use as solvent, plasticizers, extender and/or diluents in binder formulations, a method of producing such ester compositions, as well as polymer compositions containing such liquid ester compositions. The method of making toluate based esters by reacting methyl-p-toluate with ethylene glycol, diethylene or triethylene glycol, butanediol, etc. More particularly, this invention relates to the mono- or di-ester of methyl toluic acid with a diol containing 2 to 6 carbon atoms that are low viscosity liquids at 25&#xb0; C. The most common polymer that employs plasticizer is polyvinyl chloride (PVC). Typical amounts of plasticizer in PVC are from about 3 wt. % to about 50 wt. %. Phenolic resins generally require solvents, diluents and/or extenders that reduce the volatility and viscosity of the resin, especially when it is used in building and automotive products. Typical amounts of solvent are from about 5 wt. % to about 65 wt. %.

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Wilmington, NC, United States of America

Carina Araullo McAdams