Gm Global Technolgoy Operations, Inc.

Cameron P Smith

Kyle Holihan

Lawrence P Ziehr

Michael H Carlson

Nathan J English

Anthony James Donatelli

Eugene Victor Gonze

Min Sun

Michele Bilancia

Tanner E Goeson

Benjamin C Groen

Devin C Richardson

Tanay Kalpej Patel

Neeraj S Shidore

David E Edwards

Ryan D Hopper

Tapan Gaurav Dangarwala

Nathan John English

A method of operating a cooling system of a vehicle includes measuring a refrigerant pressure and a refrigerant temperature of a flow of refrigerant in a refrigerant circuit of the cooling system, estimating a relative humidity of a supply airflow across an evaporator of the refrigerant circuit utilizing the measured refrigerant pressure and the measured refrigerant temperature, and changing operation of one or more components of the refrigerant circuit as a result of the estimated relative humidity.

Ambient humidity virtual sensor

A thermal management system including a heat exchanger and an expansion valve. The expansion valve is in fluid communication with the heat exchanger to control flow of a first heat exchange medium to the heat exchanger. The expansion valve includes a valve inlet, a first valve outlet in fluid communication with a first inlet and first passageways of the heat exchanger, and a second valve outlet in fluid communication with a second inlet and second passageways of the heat exchanger. An actuator of the expansion valve is movable from a closed position to a first open position and a second open position.

Multi-stage chiller

Methods and systems provided for determining a phase state and/or for determining a degree of subcooling in a fluid. An exemplary method for operating a refrigeration cycle includes flowing a refrigerant through a metering device and calculating a pressure differential of the refrigerant across the metering device. Further, the method includes determining whether the refrigerant is a saturated liquid based on the pressure differential. The method includes, when the refrigerant is not a saturated liquid, cooling the refrigerant upstream of the metering device.

Methods and systems for determining phase state or subcooling state

Thermal management in a vehicle involves a compressor to output a refrigerant in vapor form for circulation in a refrigerant loop. A thermal management system includes a heating, ventilation, and air conditioning system in the refrigerant loop including an evaporator and an HVAC condenser, and an exterior condenser in the refrigerant loop configured to vent heat to an exterior of the vehicle. A first variable refrigerant flow valve controls a flow rate of the refrigerant output by the compressor into the HVAC condenser, and a second refrigerant flow valve controls a flow rate of the refrigerant output by the compressor into the exterior condenser. A controller controls the first refrigerant flow valve and the second refrigerant flow valve based on a target output temperature for the HVAC condenser.

Vehicle thermal management at condensers of the refrigerant loop

A thermal management system for a vehicle includes a plurality of fluid flow circuits including a heating ventilation and air conditioning (HVAC) circuit circulating a flow of refrigerant therethrough and including an evaporator, a chiller heat exchanger, a first expansion valve located upstream of the evaporator, a second expansion valve located upstream of the chiller heat exchanger, and a heat exchanger located fluidly upstream of the expansion valves. A propulsion cooling circuit circulates a flow of coolant therethrough which is utilized to condition one or more propulsion components of the vehicle. The flow of coolant is directed through the heat exchanger, thus subcooling the flow of refrigerant. A controller is operably connected to one or more control points of the thermal management system and is configured to adjust the one or more control points to achieve a target amount of subcooling of the flow of refrigerant at the heat exchanger.

Vehicle cabin comfort management system

A control system includes a refrigerant recovery module and at least one of a valve control module and a compressor control module. The refrigerant recovery module is configured to generate a refrigerant recovery signal to initiate a recovery of refrigerant from a first heat exchanger of a thermal system for an electric vehicle, and to stop the refrigerant recovery based on a temperature of refrigerant circulating through the first heat exchanger. The valve control module is configured to open a first valve to allow refrigerant to flow through the first heat exchanger in response to the refrigerant recovery signal. The compressor control module is configured to increase a speed of a compressor disposed upstream from the first heat exchanger in response to the refrigerant recovery signal.

System and method for recovering refrigerant from a heat exchanger of a thermal system for an electric vehicle

Presented are joint active thermal management (JATM) systems with heat exchanger storage of surplus refrigerant, methods for making/operating such systems, and vehicles equipped with such systems. A JATM system includes a coolant loop that fluidly connects to a vehicle battery system for pumping thereto coolant, an oil loop thermally coupled to the coolant loop and fluidly connected to a vehicle powertrain system for pumping thereto oil, and a refrigerant loop thermally coupled to the coolant loop and operable to circulate refrigerant for heating/cooling a passenger compartment. An electronic controller determines if a current amount of refrigerant in the refrigerant loop exceeds a calibrated threshold for the current operating mode of the JATM system. If so, the controller determines if one of the refrigerant loop's heat exchangers is available to store excess refrigerant. If the heat exchanger is available, the refrigerant loop stores excess refrigerant in the available refrigerant heat exchanger.

Active thermal management systems and control logic for heat exchanger storage of refrigerant

A thermal management method and system in a vehicle include a chiller to cause heat transfer between a coolant loop that defines a path in which a coolant circulates and a refrigerant loop that defines a path in which a refrigerant circulates. The system includes an electronic expansion valve (EXV) in the refrigerant loop to control a flow of the refrigerant into a first part of the chiller, and a coolant pump in the coolant loop to control a flow of the coolant into a second part of the chiller. A controller controls the EXV and the coolant pump based on a target amount for the heat transfer.

Vehicle thermal management

A thermal control system includes first and second components. A plurality of coolant conduits fluidly couple the components to define a coolant circuit. A pump is operable to circulate coolant among the conduits. Within the coolant circuit, the first component is upstream of the second component and the pump is upstream of the first component. A controller is configured to selectively operate according to a circuit heating mode, wherein the controller controls the pump at a first speed and controls the first respective component as a thermal source, and a local heating mode, wherein the local heating mode the control controls the pump at a second speed and controls the first respective component as a thermal source. The second speed is less than the first speed. The controller operates in the local heating mode in response to a heating request associated with the second respective component.

Thermal system control for a vehicle

A system and method for managing thermal energy of a vehicle having a battery and an electric propulsion system are provided. The system monitors a current battery temperature, calculates an actual average battery temperature, and compares the calculated actual average battery temperature to a target lifetime battery temperature. If the actual average battery temperature is greater than the target lifetime battery temperature, and the current battery temperature is greater than the target lifetime battery temperature, the system cools the battery to below the current battery temperature. However, if the actual average battery temperature is less than the target lifetime battery temperature, and the current battery temperature is greater than the target lifetime battery temperature, the system delays cooling the battery. Therefore, the system may avoid expending energy to cool the battery in certain conditions.

Battery thermal management

A method for managing thermal energy of a vehicle having a battery and an electric propulsion system is provided. The system monitors a current battery temperature, after the vehicle is connected to an outside power source at a plug time, and determines an outside air temperature. The system predicts a cabin heating temperature for a subsequent drive cycle. The subsequent drive cycle occurs when the vehicle is no longer connected to the outside power source. If the predicted cabin heating temperature is greater than the outside air temperature, the system heats the battery to a thermal storage temperature that is greater than a target operating temperature of the battery. Therefore, thermal energy is stored within the battery, and may be transferred to heat the cabin.

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Milford, MI, United States of America

Cameron P Smith