The Texas A&M University System

Trn Business Trust

Trinity Industries, Inc.

C Eugene Buth

Dean Clinton Alberson

D Lance Bullard, Jr

Roger P Bligh

Hayes E Ross

Akram Y Abu-Odeh

D Lance Bullard

Dean L Sicking

Michael Scott Brackin

Stephen L Brown

Asif Qureshy

Frederick Mauer, Iv

Lance D Bullard, Jr

Dean C Alberson

An end treatment for a guardrail safety system includes a terminal portion of a guardrail beam comprising a downstream end and upstream end, a first tension cable coupled to an upstream end of the terminal portion. An extruder configured to receive at least a portion of the guardrail beam and at least a portion of the first tension cable, and a terminal support post installed adjacent the roadway at an upstream end of the terminal portion of the guardrail beam. The extruder includes a narrowing throat providing a channel in which at least a portion of the guardrail beam is disposed. The narrowing throat is configured to flatten the guardrail beam in response to a collision with a vehicle moving the extruder in a downstream direction along the guardrail beam. The terminal support post coupled to an upstream end of the first tension cable.

Tension end treatment for guardrail safety system

A method of manufacturing a module suitable for use in a crash barrier includes adhering first and second cellular foam blocks to opposite sides of a diaphragm and wrapping a wrap layer around a periphery of the first and second cellular foam blocks. In one embodiment, the wrap layer is configured as a metal cover member. Methods of assembling a crash barrier include one or more of positioning a plurality of modules end to end, supporting the modules with a base, covering a junction between adjacent modules with a connector, and/or coupling a mounting portion to the base.

Methods for the manufacture of a module for use in a crash barrier and assembly of the crash barrier

A module suitable for use in a crash barrier has a diaphragm with opposite first and second sides. First and second cellular foam blocks are coupled to the first and second sides of the diaphragm respectively. A wrap layer surrounds a periphery of the first and second cellular foam blocks. A sealant layer may be applied to the wrap layer. The wrap layer is configured as a metal cover member. A crash barrier may be configured with one or more modules. A method of manufacturing a module includes adhering first and second cellular foam blocks to opposite sides of a diaphragm and wrapping a wrap layer around a periphery of the first and second cellular foam blocks. A transition rail may be connected between first and second crash barriers.

Module for use in a crash barrier and crash barrier

A terminal portion of a guardrail safety system includes a terminal portion of a guardrail beam having a downstream end and upstream end. The terminal portion of the guardrail beam slopes from a height appropriate for redirecting an errant vehicle to a height proximate the surface of the ground at an upstream end of the terminal portion. Support posts are installed adjacent a roadway in spaced apart relation to one another and are coupled to the terminal portion of the guardrail beam. A terminal support post is installed adjacent the roadway at an upstream end of the terminal portion of the guardrail beam. The terminal support post couples to an upstream end of the terminal portion of the guardrail beam by a resistive, tensile coupling that maintains tension in the terminal portion of the guardrail beam. The resistive, tensile coupling is maintained between the terminal support post and the guardrail beam during an end-on or re-directive impact by a vehicle. However, the resistive, tensile coupling between the terminal support post and the guardrail beam is released during a reverse-direction impact.

Tension guardrail terminal

Devices and methods for supporting guardrail terminal installations that incorporate safety end treatments such as the GET and the SRT. Preferred embodiments are described wherein guardrail terminal installations are primarily anchored to the ground using weak support posts that are preferably made of metal. The ends of the guardrail installation are secured to the ground using breakaway posts. In operation, the weak posts permit the central portion of the guardrail installation to contain and redirect the vehicle during a lateral collision to the rail member. The anchorage provided by the breakaway end posts helps prevent the guardrail from being excessively displaced, thus preventing the impacting vehicle from breaking through the guardrail. In operation, guardrail terminal assemblies constructed in accordance with the present invention provide an improved support system for the rail member which is more forgiving than conventional strong post anchorages, thereby providing an improvement in safety. At the present time, the invention has particular application in some non-U.S. countries, where it is required or highly preferred that metal support posts be used either completely or primarily within guardrail installations. However, the invention is also applicable to installation within the United States.

Guardrail terminals

A guardrail safety system includes a guardrail beam operable to contain and redirect an errant vehicle to prevent the vehicle from leaving a roadway. At least a portion of the guardrail beam includes a thrie beam. A support post is coupled to the guardrail beam and includes a lower portion, a mid portion, and an upper portion. The lower portion is installed below grade adjacent the roadway. The mid portion lies substantially adjacent the grade and is weakened about a first axis without being substantially weakened about a second axis that is generally perpendicular to the first axis. An upper portion is releasably coupled to the guardrail beam such that the upper portion is uncoupled from the guardrail beam when the mid portion yields about the first axis.

Yielding post guardrail safety system incorporating thrie beam guardrail elements

A terminal portion of a guardrail safety system includes a terminal portion of a guardrail beam having a downstream end and upstream end. The terminal portion of the guardrail beam slopes from a height appropriate for redirecting an errant vehicle to a height proximate the surface of the ground at an upstream end of the terminal portion. Support posts are installed adjacent a roadway in spaced apart relation to one another and are coupled to the terminal portion of the guardrail beam. A terminal support post is installed adjacent the roadway at the upstream end of the terminal portion of the guardrail beam. The terminal support post couples to an upstream end of the terminal portion of the guardrail beam by a resistive, tensile coupling that maintains tension in the terminal portion of the guardrail beam. The resistive, tensile coupling is maintained between the terminal support post and the guardrail beam during an end-on or re-directive impact by a vehicle. However, the resistive, tensile coupling between the terminal support post and the guardrail beam is released during a reverse-direction impact.

In accordance with a particular embodiment of the present invention, an end treatment of a guardrail safety system includes a terminal portion of a guardrail beam that has a downstream end and an upstream end. The terminal portion of the guardrail beam slopes from a first vertical height appropriate for redirecting an errant vehicle to a second vertical height proximate the surface of the ground at an upstream end of the terminal portion of the guardrail beam. A flattening portion forms a channel through which the terminal portion of the guardrail beam is disposed. A vertical dimension of the channel is greater at a downstream end of the flattening portion than at an upstream end of the flattening portion. An impact plate is connected to the flattening portion for engaging an impacting vehicle at an end of said guardrail beam. During an end-on impact, the impact plate and the flattening portion are advanced longitudinally along the guardrail in a downstream direction by the vehicle. The advancement of the impact plate and flattening portion dissipate energy to decelerate the impacting vehicle. As downstream portions of the guardrail beam are forced into the flattening portion, the guardrail is flattened vertically.

Guardrail safety system for dissipating energy to decelerate the impacting vehicle

A cable guardrail release system includes a firsts number of anchor posts installed adjacent a roadway. Each of the first number of anchor posts secures an end of a respective cable. Each anchor post is operable to release the respective cable secured by the anchor post upon a vehicle impact to the anchor post. The system may include a length of need section that includes a plurality of intermediate support posts each configured to support each of the respective cables. The length of need section may include portions of each of the respective cables running in between the plurality of intermediate support posts. Each anchor post may be configured to resist release of the respective cable secured by the anchor post upon a vehicle impact to the length of need section generally at an angle to the flow of traffic on the roadway.

Cable guardrail release system

According to one embodiment, a cable anchor system for an end terminal includes a cable anchor bracket configured to couple to a guardrail, in which the cable anchor bracket includes a flat plate having an aperture formed therein and a plurality of protrusions extending from a plane containing the aperture. The protrusions are configured to releasably engage the guardrail.

Cable anchor bracket

Guardrail installation designs are described that incorporate a box beam rail as the structural rail member. The box beam rail member may have an open cross-section or a closed cross-section. An impact head is provided to bend and deflect the rail member during an end-on collision, allowing the rail member to be deflected away from the roadway and out of the path of an end-on impacting vehicle. The impact head includes a striking face and a chute portion that receives the box beam rail member therewithin. In addition to bending and deflecting the rail member, the impact head may also include a flattening section for flattening the rail member.

Box beam terminals

A locking hook bolt, which may be used for securing cable to support posts in guardrail assemblies, and a method for using the same are provided. The locking hook bolt includes a first leg, a second leg, and an arcuate portion coupling the first and second legs such that the second leg extends generally parallel with, and spaced apart from, the first leg. A locking portion configured to engage a support post extends from, and forms an angle of approximately 90 degrees with, the second leg. The first leg of the locking hook bolt includes a threaded portion opposite the arcuate portion.

Locking hook bolt and method for using same

A cable guardrail release system includes a first number of anchor posts installed adjacent a roadway. Each of the first number of anchor posts secures an end of a respective cable. Each anchor post is operable to release the respective cable secured by the anchor post upon a vehicle impact to the anchor post. The system may include a length of need section that includes a plurality of intermediate support posts each configured to support each of the respective cables. The length of need section may include portions of each of the respective cables running in between the plurality of intermediate support posts. Each anchor post may be configured to resist release of the respective cable secured by the anchor post upon a vehicle impact to the length of need section generally at an angle to the flow of traffic on the roadway.

Growing community of inventors

Wellborn, TX, United States of America

C Eugene Buth