Electro-motive Diesel, Inc.

Gm Global Technolgoy Operations, Inc.

Deere + Company

Other

Budhadeb Mahakul

Frank M Graczyk

Randal K Albright

Chih L Liu

Kenneth M Sinko

Rafiqul Islam

Brent Valesano

Richard Edward Winsor

Bradley S Silvers

Douglas S Brocco

Keith E Solomons

Verne E Rezabek

Gary L Cowden

Mike Smith

Bradley L Kasemeier

Randy Paul Hessel

Le Blanc Martin

Bagwan Arif

Brad Kasemeier

Brent J Valesano

A novel in-cylinder fuel injector has been created for internal combustion engines using gaseous fuels such as hydrogen and low-carbon alternatives. This injector enhances the reliability and fuel efficiency of both spark-ignited and compression-ignition engines. The injector's innovative design encompasses a poppet-style valve for fuel injection and a fuel supply valve to govern fuel flow. Furthermore, it incorporates a distinct lubrication system that caters to the valve, seat, and sliding surface. Additionally, the injector includes valve actuators and a control system, effectively managing fuel injector actuation, injection timing, quantity, and valve actuation sequence. Notably, the design also integrates a lubrication system with a control valve.

Direct in cylinder injector for gaseous fuel

Disclosed is an EGR mixer for mixing a fresh air flow and an EGR flow. The EGR mixer comprises an air duct configured to allow a fresh air flow to flow therethrough, and comprises an EGR duct configured to allow an EGR flow to flow therethrough. The EGR mixer comprises a mixing duct positioned downstream of the air duct and the EGR duct. The EGR mixer comprises a supplemental duct fluidly connecting the EGR duct to a second mixing section of the mixing duct. The EGR mixer is configured to mix the fresh air flow and the EGR flow into a mixed flow.

Exhaust gas recirculation mixer

A stoichiometric compression ignition engine has a turbocharger coupled to it so that the exhaust from the engine feeds the turbine and the compressor provides combustion air past a throttle and intercooler to the engine intake manifold. An exhaust after treatment device is positioned before the exhaust of the engine. A power turbine is connected in parallel relation to the turbocharger turbine and is controlled by a valve to operate the power turbine whenever either the turbocharger compressor boost or the turbocharger turbine back pressure exceed given limits. The power turbine is connected by a power transmission device to either couple to the engine output or to an electrical generator. An EGR loop may be driven by a pump also connected to the power turbine to lower in cylinder pressures.

Stoichiometric compression ignition engine with increased power output

A fuel injector assembly for an emissions-based EMD 710 locomotive dieselengine. The fuel injector assembly includes a needle slidably positioned within a bore of a valve body of the injector assembly, where fuel pressure introduced into a bore chamber causes the needle to open a spray tip. A spring mounted within the bore forces the needle to close the spray tip when the fuel is not being applied. The spring is a dead coil spring including inactive coils where at least portions of the coils at both ends of the spring are in intimate contact with each other so as to reduce spring wear during operation of the assembly. Because the dead coil spring has reduced wear, the VOP set point of the fuel injector assembly can be reduced, which reduces NOx emissions.

Fuel injector with VOP loss resistant valve spring for emissions-compliant engine applications

An optimized two-stroke internal combustion diesel engine, suitable for locomotive applications, has been developed to meet the EPA locomotive Tier 2 emission standards. To achieve a low emission target below the EPA Tier 2 standards for NO(5.5 g/bhp-hr) and particulates (0.2 g/bhp-hr), several innovative changes have been made to the engine. These changes include: a new piston bowl geometry; low oil consumption piston rings; optimized surface finish cylinder liner; optimized fuel injection camlobe; modified fuel injector nozzle; new efficient aftercooler; optimized oil separator; and optimized turbocharger.

Optimized low emission two-stroke internal combustion diesel engine

A diesel locomotive engine having a piston with a unique bowl geometry. The bowl is defined in part by a center portion having a partial spherical shape. A cone portion () is located adjacent the central portion. An annular toroidal surface () is connected to the cone portion () and is defined by a toroidal major diameter (Dtm) and a toroidal minor radius (Rtm). A crown rim () is connected to the annular toroidal surface () and to an upper flat rim face of a sidewall.

Low emission fuel efficient diesel locomotive engine including a piston having a toroidal surface

Engine reconfiguration kits are developed for NOx emission reduction in Electro-Motive Division of General Motors Corporation model 645 diesel engines. The kits feature improved unit fuel injectors providing better fuel atomization with retarded injection timing and other improvements. Included new higher efficiency four pass counterflow aftercoolers provide reduced airbox inlet air temperatures. New connector pipes for the counterflow aftercoolers may also be included. Optional higher compression ratio pistons are available for increased fuel efficiency in some engine types. The kits reduce NOx emissions without increasing smoke, CO or particulate emissions or reducing performance.

Emission reduction kit for EMD diesel engines

An exhaust gas recirculation system for an internal combustion engine by which a portion of exhaust gas from the engine is recirculated from an exhaust line of the engine into an intake line of the engine, introducing the exhaust gas flow into the intake port around the intake valve seat region. The present invention provides a unique means of introducing EGR/Crankcase gas into the combustion chamber of an engine. The location for introducing EGR/Crankacse gas is above the intake valve seat region. The system does not require any pumping arrangement either through the use of external pumps or by raising the exhaust back presssure in the system. This system does not penalize airflow into the system as the flow passage does not require reduction in size to the air passage. Introducing the EGR just during the air induction process means the quantity of exhaust gas in the system is minimal. This results in improved transient response. Use of minimal EGR also results in smaller EGR cooling system. The introduction of crankcase into the combustion chamber results in lowering of the particulates in the exhuast. The oil particles in the crankcase gas also improves intake valve life.

System for exhaust/crankcase gas recirculation

A diesel engine emission control system which optimizes fuel injection timing over a range of air temperatures, air pressures, and engine air flow rates. The emission control system includes a control module interfacing with a fuel injection timing module which in turn interfaces with an engine fuel injection system having fuel injectors. The control module receives data from an air temperature sensor, an air pressure sensor, and an engine boost pressure sensor. The control module determines air density and the air flow rate through the engine to determine optimal fuel injection timing. The injection timing information is relayed to the injection timing module which alters the timing of the fuel injectors to operate the engine at a maximum efficiency possible within applicable emission regulation limits.

Growing community of inventors

Naperville, IL, United States of America

Budhadeb Mahakul