Cummins Emission Solutions Inc.

Bryce R Larson

Santosh Kumar Ratan

Abhijeet Singh Chauhan

Nassim Khaled

Jinqian Gong

Arun Kumar Dasari

Sarang S Sonawane

Frederick V Holt, Iii

Tushar H Sharma

Aditi Vedantam

Wei Huang

An aftertreatment system comprises an aftertreatment component structured to decompose constituents of an exhaust gas produced by an engine. A reductant insertion assembly is fluidly coupled to the aftertreatment component and configured to insert a reductant therein. A controller is operatively coupled to the reductant insertion assembly and configured to instruct the reductant insertion assembly to insert the reductant into the aftertreatment component for a first insertion time between first time intervals. The controller determines an operating condition of the engine, and determines if the operating condition satisfies a predetermined condition. In response to the predetermined condition being satisfied, the controller instructs the reductant insertion assembly to insert the reductant into the aftertreatment component for a second insertion time between second time intervals. The second insertion time is longer than the first insertion time.

Systems and methods for reducing noise in reductant insertion assemblies

An aftertreatment system comprises a reductant storage tank and a SCR system fluidly coupled thereto. A reductant physical level sensor and a tank temperature sensor are operatively coupled to the reductant storage tank. A controller is communicatively coupled with each of the sensors and configured to: interpret a first level output value from the physical level sensor and a first temperature output value from the tank temperature sensor. If the first level output value is below a first threshold, the controller determines if the first temperature output value is below a second threshold. If the first level output value is below the first threshold and the first temperature output value is below the second threshold, the controller determines a virtual reductant level in the reductant storage tank and indicates the virtual reductant level in lieu of a physical reductant level in the reductant storage tank to a user.

Virtual reductant level sensor

An SCR system may include a controller configured to diagnose errors with a dosing system. The controller may control a pump to compensate for a loss in pressure when dosing reductant and may maintain the pressure as close to a target pressure by modifying a parameter affecting the operation of the pump. The modification of the parameter may be used to determine an estimated flow feedback. The controller may use the estimated flow feedback data and commanded dosing amount data to calculate a percentage error in response to and using an integrated commanded flow and an integrated estimated flow feedback to detect errors of the dosing system. The errors may include an injector stuck closed error, a blocked pressure line error, a partial blockage of a pressure line or injector error, an injector stuck open error, a disconnected pressure line error, a leakage of a pressure line or injector error.

Diagnosing system for reductant dosing system

Growing community of inventors

Seymour, IN, United States of America

Bryce R Larson