Regal Beloit America, Inc.

Bryan James Stout

Gregory Paul Sullivan

Harry Robert Wilson

Brian Lee Beifus

Michael Roger Koller

Lester Benjamin Manz

Christopher Allen Mohalley

Andrea Lena Nelson

Aldo Sebastian Bertoncini

John Sheldon Wagley

Ryan Keith Stephens

Wei Song

Alan Jacob Manz

Malcolm E Cole

Aurelio Santiago Garrido

Juan Manuel Amaya Martinez

Matthew Ryan Logan

Fredier Ruiz Arias

An interface module and methods for controlling a motor in a heating, ventilation, and air conditioning (HVAC) system are provided. The interface module is configured to determine an operating mode selected from a plurality of operating modes of the HVAC system based on at least one signal received from at least one of a first device and a second device, determine a motor operating parameter at which to operate the motor based on the determined operating mode, and control the motor in accordance with the motor operating parameter.

Systems and methods for controlling a motor

A permanent split capacitor (PSC) motor includes a stator defining an axis of rotation and a rotor disposed adjacent the stator. The stator includes a start winding, a capacitor electrically coupled in series with the start winding, a first plurality of windings, and a second plurality of windings. The motor includes first and second sets of electrical leads connected respectively to the first plurality of windings and to the second plurality of windings, the first plurality of windings and the second plurality of windings respectively configurated to rotate the motor respectively at a first and second rotational speeds of the motor when mounted respectively to the first machine and to the second machine.

PSC motor having multiple pole configurations for use in at least two different air moving devices

A programming module, systems, and methods for programming a motor controller coupled to a motor are provided. The programming module includes a connector for coupling to a system control wire harness of a system control board and a wire harness for coupling to a motor connector of the motor controller such that the programming module is serially coupled between the system control board and the motor controller. The module also includes a tap detection circuit coupled to the connector for detecting which tap of a plurality of motor taps is called by the system control board. A wireless communication device is configured to transmit an identification of the called tap wirelessly to a programming computing device, receive an adjusted operating parameter for the motor that is associated with the called tap from the programming computing device, and transmit, via the wire harness, the adjusted operating parameter to the motor controller.

Systems and methods for programming a motor

A permanent split capacitor (PSC) motor includes a stator defining an axis of rotation and a rotor disposed adjacent the stator. The stator includes a start winding, a capacitor electrically coupled in series with the start winding, a first plurality of windings, and a second plurality of windings. At least one winding of the first plurality of windings is energized in parallel with at least one winding of the second plurality of windings at a first voltage and in series with the at least one winding of the second plurality of windings at a second voltage. The first and second pluralities of windings are energized to produce a plurality of motor speeds. The rotor rotates relative to the stator about the axis of rotation at a selected one of the plurality of motor speeds induced at least partially by a magnetic output of the windings of the stator.

PSC motor having multiple speed and voltage configurations

A liner for use for a resilient stator of an electric machine for positioning between teeth formed in the stator. The stator is conformable from a first generally extending shape with opposed spaced apart ends and to a second generally hollow circular shape. The liner includes a central portion for positioning in a cavity between the adjacent teeth, a first end portion for limiting motion of the liner extending from the central portion and adapted to cooperate with a first end face of the stator, and a second end portion extending from the central portion and cooperating with a second end face of the stator, opposed to the first end face. The first end portion limits motion of the liner. The liner is positioned between adjacent teeth when the stator is in the first shape and remains in the cavity when the stator is in the second shape.

Liner, stator assembly and associated method

A motor controller coupled to a motor is provided. The motor controller is configured to transmit a first instruction to the motor to perform a first start attempt utilizing at least one parameter in a first set of parameters, wherein the first set of parameters are not preconfigured for a specific application in which the motor is being installed. The motor controller is additionally configured to receive feedback associated with the first start attempt from the motor, and transmit, in response to the feedback, a second instruction to the motor to perform a second start attempt utilizing at least one parameter in a second set of parameters, wherein the second set of parameters differ from the first set of parameters.

System and method for starting a motor

A motor controller coupled to a motor is provided. The motor controller is configured to transmit a first instruction to the motor to perform a first start attempt utilizing at least one parameter in a first set of parameters. The motor controller is additionally configured to receive feedback associated with the first start attempt from the motor, and transmit, in response to the feedback, a second instruction to the motor to perform a second start attempt utilizing at least one parameter in a second set of parameters, wherein the second set of parameters differ from the first set of parameters.

A method of assembling an electrical machine having an axis of rotation is provided. The method includes aligning a plurality of laminations that each includes a slot and coupling a plurality of keys to the plurality of laminations. The method also includes moving the plurality of keys from a first position to a second position to facilitate coupling together the plurality of laminations, and indexing the plurality of keys to facilitate forming at least one planar surface that is positioned orthogonal to the axis of rotation.

Methods of assembling stators for use in electrical machines

A method for securing a plurality of permanent magnets about a perimeter of a rotor core is described that includes positioning the plurality of magnets with respect to the rotor core, the magnets including at least one feature formed at each side thereof, each feature opposing a feature formed in an adjacent magnet, and applying a material between the magnets that engages the features formed in the magnets to form a molded material, the material extending into a groove formed within the rotor core such that the molded material operates to engage the rotor core, the engagement of the molded material with the rotor core and the engagement of the molded material with the magnets operative to maintain a position of the magnets with respect to the rotor core.

Permanent magnet rotors and methods of assembling the same

A control system for controlling a motor having a stator and a rotor coupled to the stator is provided. The control system includes a plurality of input taps and an input coupled to the plurality of input taps. The input is configured to transmit an input voltage to at least one input tap of the plurality of input taps. The control system also includes a microcontroller coupled to the input. The microcontroller is programmed to determine the at least one input tap of the plurality of input taps that is asserted by the input voltage; access from a memory a predetermined input condition; detect an invalid operating input condition of the motor based on a comparison of the predetermined input condition and the at least one input tap of the plurality of input taps that is asserted by the input; and perform a function to change an operating characteristic of the motor.

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Fort Wayne, IN, United States of America

Bryan James Stout