Eaton Corporation

Neapco Intellectual Property Holdings, LLC

Eaton Intelligent Power Limited

Bruno Patrice-Bernard Lequesne

Vijay Bhavaraju

Yakov Lvovich Familiant

Steven Andrew Dimino

Kaijam M Woodley

Yahan Hua

Zeljko Radomir Jankovic

Dongxiao Wu

Donald J Remboski

Jacqueline Dedo

Mark Versteyhe

Qiang Fu

David Lee Klapstein

A lubricant supported electric motor including a stator presenting a stator raceway, and a rotor extending along an axis and rotatable relative to the stator. The rotor presents a rotor raceway disposed in spaced relationship with the stator raceway to define a gap there between. A lubricant is disposed in the gap for supporting the rotor relative to the stator. The rotor includes a plurality of rotor poles arranged adjacent the rotor raceway in circumferentially spaced relationship with one another, and the stator includes a plurality of stator poles extending radially towards the rotor in circumferentially spaced relationship with one another along the stator raceway. A plurality of stator coil windings are wrapped around the plurality of stator poles and individually controllable for generating a magnetic force to center the rotor within the stator with carefully-timed adjustments to magnetic fields generated by the stator.

Lubricant supported electric motor including magnetic rotor centering

A system and method for estimating operating characteristics of an induction motor is disclosed. The system includes a motor control device that is electrically connectable between a motor and a power source. The motor control device includes a plurality of switching devices comprising at least one thyristor corresponding to a respective phase of the motor. The motor control device also includes a controller programmed to disconnect the power source from the motor for a predetermined time period following a first plurality of cycles of a mains phase voltage of the power source. The controller is further programmed to measure a back-emf voltage during the predetermined time period, estimate an operating characteristic of the motor from the measured back-emf voltage, and trigger the plurality of switching devices to reconnect the power source to the motor following estimation of the operating characteristic.

System and method for induction motor speed estimation using a soft starter system

A system and method for controlling switching in an AC-AC converter is disclosed. A controller for the AC-AC converter determines a direction of current flow on supply lines that provide AC power to the AC-AC converter and determines a switching pattern for each of a plurality of line-side switches and each of a plurality of floating-neutral side switches in the AC-AC converter based on the determined direction of current flow on each of the supply lines. The controller causes the line-side switches and the floating-neutral side switches to operate in an ON or OFF condition according to the determined switching pattern, such that a controlled current flow is output from the AC-AC converter. The controller also implements a safe-switching routine when transitioning from a first switching pattern to a second switching pattern that prevents a non-zero current from being interrupted during the transitioning between the first and second switching patterns.

System and method for safe switching in an AC-to-AC converter

A load control device includes an input and an output connectable to an AC source and an AC load, respectively, with one or more supply lines each corresponding to a phase in the load connecting the input and output. Line-side switches are connected between a line terminal and load terminal, and floating-neutral side switches are connected to the load terminal at one end and at a common neutral connection at another end. A controller determines a direction of current flow on each of the supply lines, determines a switching pattern for each of the line-side switches and each of the floating-neutral side switches based on the determined direction of current flow, and causes each of the line-side switches and floating-neutral side switches to operate in an On condition or an Off condition according to the determined switching pattern, such that a controlled uninterrupted current is provided to the AC load.

AC to AC converter and method of operation thereof for soft starting motors and other applications

A system and method for automatically defining and tuning operating parameters for a motor control device with minimal or no operator input is disclosed. The system includes a motor control device electrically connectable to an AC motor and a controller that is programmed to define a motor start-up function based on a rated current of the motor, the motor start-up function comprising an initial torque factor and an initial ramp time. The controller also triggers switching devices of the motor according to the motor start-up function to inject current into the motor during a first trial run, monitors operating conditions of the motor and motor control device during the first trial run, modifies the motor start-up function based on the monitored operating conditions, and triggers the plurality of switching devices according to the modified motor start-up function to inject current into the motor during a subsequent trial run.

Soft starter system and method of operating same

A load control device to control current flow to an AC load includes a circuit having line-side switches and floating-neutral side switches, along with a controller connected to the circuit that is programmed to control the circuit so as to cause each of the line-side switches and each of the floating-neutral side switches to switch between an On condition or an Off condition to selectively operate the circuit in an active mode and a free-wheeling mode. A full phase voltage is provided to the AC load during the active mode and a zero voltage is provided to the AC load during the free-wheeling mode. The controller applies a modulating function to the circuit, so as to modulate a supply voltage to control a frequency and an average of a load voltage present across terminals of the AC load, thereby enabling variable frequency operation of the AC load.

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Menomonee Falls, WI, United States of America

Bruno Patrice-Bernard Lequesne