United States Gypsum Company

Other

Bruce Lynn Petersen

James Wittbold

Alfred C Li

Michael J Porter

Qingxia Liu

Michael Patrick Shake

Richard B Stevens

Mark H Englert

Chris C Lee

Steven W Sucech

David R Blackburn

Runhai Lu

Russell A Dombeck

Therese A Fults

Richard James Haszel

Sharon Louise Tracy

John L Fall

Christopher Robert Nelson

Michael Lawrence Bolind

James R Wittbold

Sharon L Tracy

Chris Lee

A gypsum slurry is described that includes water, a hydraulic component comprising at least 50% calcined gypsum by weight based on the dry weight of the hydraulic component, foam, a defoamer and a polycarboxylate dispersant. In some embodiments of the invention, the defoamer is combined with the dispersant prior to being added to the gypsum slurry. The defoamer and dispersant can be added as a physical mixture, wherein the defoamer is attached onto the dispersant polymer, or a combination thereof. A gypsum building panel is made from the gypsum slurry.

Foamed slurry and building panel made therefrom

A gypsum slurry is described that includes water, a hydraulic component comprising at least 50% calcined gypsum by weight based on the dry weight of the hydraulic component, foam, a defoamer and a polycarboxylate dispersant. In some embodiments of the invention, the defoamer is combined with the dispersant prior to being added to the gypsum slurry. The defoamer and dispersant can be added as a physical mixture, wherein the defoamer is attached onto the dispersant polymer, or a combination thereof. In some embodiments, a gypsum building panel is made from the gypsum slurry.

A gypsum slurry is described that includes water, a hydraulic component comprising at least 50% calcined gypsum by weight based on the dry weight of the hydraulic component, foam, a defoamer, a polycarboxylate dispersant having olefinic unsaturated mono-carboxylic acid moieties and (poly)oxyalkylene moieties, a first portion of a retarder and a second portion of a retarder. In some embodiments of the invention, the defoamer is combined with the dispersant prior to being added to the gypsum slurry. The defoamer and dispersant can be added as a physical mixture, wherein the defoamer is attached onto the dispersant polymer, or a combination thereof. In some embodiments, a gypsum building panel is made from the gypsum slurry.

An acoustical panel comprising a continuous phase of an interlocking set gypsum matrix and a method of preparing an acoustical panel are disclosed.

Acoustical panel comprising interlocking matrix of set gypsum and method for making same

The present invention is an apparatus and process for cooling and de-steaming hot calcined stucco used in the production of gypsum boards or bagged plaster. The apparatus is a fluid bed stucco cooler and comprises a cooler housing having a plenum having a stucco inlet and stucco outlet. The stucco cooler includes a rotating disk in the plenum. The rotating disk includes nozzle for spraying fluid, and is attached to a rotable shaft extending from the side of the cooler also includes a fluidization pad and agitator to help to mix the air and the stucco powder to insure fluidization, prevent channeling, and prevent the stucco powder from building up on the various components. The air also forces steam from the hot calcined stucco out through an air outlet located at the top of the stucco cooler, thereby de-steaming the stucco. The stucco flows through the plenum and passes over the cooling coils, thereby cooling the stucco as it reaches the stucco outlet.

Apparatus and process for cooling and de-steaming calcined stucco

A rotorcraft and method for providing controlled flight which provides flight in all six degrees of freedom of pitch, roll, yaw, up/down, forward/rear, and left/right. The rotorcraft includes a fuselage with a pair of counter-rotating rotor blade assemblies each having a plurality of radially-extending airfoil shaped blades about a vertically disposed central axis. A rotor drive system mounted to the fuselage includes a motor or engine for rotationally driving the rotor blade assemblies. A rotor blade control system monitors the rotational location of each blade relative to the fuselage and allows a pilot to control respective vertical and horizontal thrust components of the blades corresponding to lift versus drag characteristics of the airfoils during rotation about the fuselage. This is done by changing the pitch angles of the blades and/or by utilizing respective flaps pivotally mounted to the blades to change the effective pitch angle of the blades.

Rotorcraft having coaxial counter-rotating rotors which produce both vertical and horizontal thrust and method of controlled flight in all six degrees of freedom

A method for providing a smoothly mixed slurry to a web is provided which includes inserting calcined gypsum and water into a mixer (), agitating the contents of the mixer () to form an aqueous dispersion of the calcined gysum, and passing the agitated contents from an outlet () of the mixer () into a slurry dispensing apparatus () including a flexible, resilient conduit (). Additionally, the method includes the step of creating a back-pressure on the mixture in the slurry dispensing apparatus by constricting the conduit (). The constricting of the conduit () is effected by a constrictor valve () located on the conduit ().

Slurry mixer constrictor valve

An apparatus and method for controlling the flow of a slurry is provided which includes using a constrictor valve on a mixing and dispensing apparatus. The constrictor valve includes a first guide plate and a second guide plate that are spaced a distance apart along the length of the conduit. Extending between the two guide plates, a plurality of elongate members have first and second ends engaged on the first and second guide plates. Upon rotation of at least one of the first and second guide plates, the elongate members are configured to impart pressure on, and constrict the conduit.

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Lisle, IL, United States of America

Bruce Lynn Petersen