Nike, Inc.

Warrior Sports, Inc.

Fabdesigns, Inc.

The Boeing Company

Bruce Huffa

Bhupesh Dua

Benjamin Andrew Shaffer

Dale W Kohler

Richard J Janisse

Thomas H Burns

Craig M Herman

Sean J Slater

David K Morrow

Concetta Maria Huffa

Bryan N Farris

Daniel A Podhajny

Adrian Meir

Daren P Tatler

Christopher Paul Henry

Tiffany A Stewart

Adam D Paquette

Kristen Elizabeth Barnes

Laura Renee Dixon

Alexandra Carmela Plante

Yogendra V Dandapure

In one aspect, the present disclosure provides a knitted component comprising a course with a plurality of loops. An inlaid strand formed of a second yarn may be included in the knitted component. A first portion of the course may be formed with a first yarn and a second portion of the course may be formed with the second yarn. The inlaid strand may be inlaid within the first portion of the course.

Knitted component and method of manufacturing the same

In one aspect, the present disclosure provides an upper for an article of footwear. The upper may include a knitted component with a knit element defining a portion of at least one of an exterior surface of the upper and an opposite interior surface of the upper, the interior surface defining a void. The knitted component may further include a tongue, where the tongue extends through a throat area of the upper, and where the tongue comprises a lateral edge and a medial edge. The knitted component may further include at least one raised element extending a height above the exterior surface of the knit element and extending a length along at least one of the lateral edge and the medial edge of the tongue, where the tongue and the at least one raised element have a common yarn.

Article of footwear incorporating a knitted component with an integral knit tongue

An automated unspooling mechanism capable of dispensing of knitting material strands in a dynamically-controlled tension on a knitting machine. An unspooling device is configured to sense the tension of a strand fed to the knitting machine, and responsively adjust the strand deployment speed to avoid too little or too much strand dispensing without interrupting the knitting process. The unspooling device includes a variable motor drive that can rotate the strand package in various speeds, and a spring arm trigger that can sense the current tension of the dispensed material. The spring arm trigger can vary its arm position based on the sensed tension. The arm position is then processed and converted to a signal to vary the motor speed. Therefore, the deployment speed of the strands can be dynamically controlled based on a sensed tension of feeding the strand.

System and method of unspooling a material into a textile machine

Systems and methods for manufacturing knitted shoe uppers. An article of fully finished three-dimensionally weft knitted footwear is manufactured through a knitting process which can be performed by an automated V-bed flat knitting machine. During the knitting process, a plurality of knitted members are knitted into shape sequentially and connected to one another through knitted live hinges, each member being a ply, a layer, a layer portion or an appendage. The knitting machine manipulates the knitted members into their destined places as in the final product without cutting and sewing, thereby forming a seamless unitary textile construction. The process creates a seamless, full gauge, dimensionally stable footwear upper, as a unitary textile construction with an integrated anatomically appropriate heel. The entire upper, including the closure element of the upper, may be completed exclusively by the knitting machine, ready for the following shoe making process.

Methods for manufacturing footwear articles

The present disclosure provides an upper for an article of footwear. The upper may include a knit element defining a portion of at least one of an exterior surface of the upper and an opposite interior surface of the upper. The interior surface may define a void. A tongue and the knit element may have a common yarn, and the tongue may extend through a throat area of the upper. The tongue may comprise a lateral edge, a medial edge, and a forward portion. At least one of the lateral edge and the medial edge of the tongue may be unsecured to the knit element. The tongue and the knit element may comprise a common yarn at least at the forward portion of the tongue.

Article of footwear incorporating a knitted component with a tongue

Systems and methods for manufacturing knitted shoe uppers. An article of fully finished three-dimensionally weft knitted footwear is manufactured through a knitting process which can be performed by an automated V-bed flat knitting machine. The knitting process includes manipulating one or more double-knit stitch types and joining the stitches exclusively in the knitting process to create a seamless upper to fit a foot. A resulting upper advantageously has no sewn seams and requires no manual post process to cut or sew the upper to create the dimensional shape. The process creates a seamless, full gauge, dimensionally stable footwear upper, as a unitary textile construction with an integrated anatomically appropriate heel. The entire upper, including the closure element of the upper, may be completed exclusively by the knitting machine, ready for the following shoe making process.

Method for manufacturing footwear articles

An article of footwear may include an upper incorporating a knitted component. An inlaid strand extends through the knitted component. A combination feeder may be utilized to inlay the strand within the knitted component. As an example, the combination feeder may include a feeder arm that reciprocates between a retracted position and an extended position. In manufacturing the knitted component, the feeder inlays the strand when the feeder arm is in the extended position, and the strand is absent from the knitted component when the feeder arm is in the retracted position.

Article of footwear incorporating a knitted component

System and method of manufacturing a unitary construction of a weft knit article with one or more warp insert in an integrated knitting process by using a weft knit machine. The unitary construction comprises one or more yarn materials which are incorporated into one or more weft and warp stitch structures. The knitting machine is equipped with a warp feeder assembly, including a weft knit warp feeder, a warp knitting guide needle block operable to hold a plurality of warp strands, a strand guide bar configured to guide the plurality of warp strands to the weft knit warp feeder, and a cam box. The cam box includes at least a weft stitch cam, a weft guard cam, a warp stitch cam, and a warp guard cam.

Method of knitting a warp structure on a flat knitting machine

Knit fabrics having ceramic strands, thermal protective members formed therefrom and to their methods of construction are disclosed. Methods for fabricating thermal protection using multiple materials which may be concurrently knit are also disclosed. This unique capability to knit high temperature ceramic fibers concurrently with a load-relieving process aid, such as an inorganic or organic material (e.g., metal alloy or polymer), both small diameter wires within the knit as well as large diameter wires which provide structural support and allow for the creation of near net-shape performs at production level speed. Additionally, ceramic insulation can also be integrated concurrently to provide increased thermal protection.

Multi-material integrated knit thermal protection for industrial and vehicle applications

System and method for knitting shoe uppers

The present disclosure provides an upper for an article of footwear. The upper may include a knit element defining a portion of at least one of an exterior surface of the upper and an opposite interior surface of the upper. The interior surface may define a void. A tongue and the knit element may have a common yarn, and the tongue may extend through a throat area of the upper. The tongue may comprise a lateral edge, a medial edge, and a forward portion. At least one of the lateral edge, the medial edge, and the forward portion may be unsecured to the knit element. The tongue may be secured to the knit element at least at one of the lateral edge, the medial edge, and the forward portion of the throat area.

Growing community of inventors

Encino, CA, United States of America

Bruce Huffa