Borgwarner Inc.

Bruce Hamilton

Attila Nagy

An electric machine having a housing assembly and a stator assembly coupled with a rotor assembly. A plurality of MOSFET assemblies are operably coupled with the stator assembly. The MOSFET assemblies are disposed in openings defined by the housing assembly and include a carrier that is secured within the openings with a press-fit engagement. The carrier defines an interior space extending the full longitudinal length of the carrier and includes at least one planar mounting surface wherein a MOSFET is mounted on the planar mounting surface. In some embodiments, the housing assembly includes an aluminum heat exchange member that defines an opening in which a MOSFET assembly is installed. The carrier may be formed by extruding copper and include longitudinally extending ribs that engage the housing assembly in press fit engagement. A method of manufacturing an electric machine is also disclosed.

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Noblesville, IN, United States of America

Bruce Hamilton