Henkel Ag & Company, Kgaa

Henkel Corporation

Henkel Kommanditgesellschaft Auf Aktien

Bruce H Goodreau

Edis Kapic

Thomas J Prescott

Robert W Miller

Alvaro Bobadilla

Donald Robb Vonk

Brian B Cuyler

Jianping Liu

Michael T Febbraro

John R Pierce

Michael L Sienkowski

Neil R Wilson

Todd R Bryden

Elizabeth J Siebert

James P Bershas

John L Zimmerman

Jeng-Li Liang

Sophie Cornen

Bernd Schenzle

Christopher A Engel

Michael A Murphy

Alvaro Garcia Bobadilla

Michael Febbraro

Michael Sienkowski

A pretreatment composition for metal that provides enhanced corrosion resistance, enhanced paint adhesion and reduced chip damage to a wide variety of metal substrates. The pretreatment is also cleaner because it is based on zirconium rather than zinc phosphates. The pretreatment coating composition in use preferably comprises 50 to 300 parts per million (ppm) zirconium, 0 to 100 ppm of SiO, 150-2000 ppm of total fluorine and 10-100 ppm of free fluorine, 150 to 10000 ppm of zinc and 10 to 10000 ppm of an oxidizing agent and has a pH of 3.0 to 5.0, preferably about 4.0. The coating composition can optionally include 0 to 50 ppm of copper. The suitable oxidizing agents can be selected from a large group.

Metal pretreatment composition containing zirconium, copper, zinc and nitrate and related coatings on metal substrates

Methods comprising: (a) providing a coating composition comprising a fluoroacid compound of the general formula (I):XMFO&#x2003;&#x2003;(I)wherein each of q and r independently represents an integer of 1 to 10; each of p and s independently represents an integer from 0 to 10; X represents at least one cation selected from the group consisting of hydrogen, ammonium, alkaline earth metals and alkali metals; and M represents at least one element selected from the group consisting of Ti, Zr, Hf, Si, Sn, Al, Ge, and B; (b) contacting a metal substrate with the coating composition; and (c) adding to the coating composition a component selected from the group consisting of fluorine-free compounds of an element M, Group 2 metal compounds, Group 12 metal compounds, Group 13 compounds, Group 14 compounds, and combination thereof.

Metal treatment coating compositions, methods of treating metals therewith and coated metals prepared using the same

Compositions and methods for depositing improved zirconium oxide conversion coatings, as well as compositions capable of depositing an adherent zirconium oxide conversion coating on a substrate in the absence of prior cleaning are provided.

Zirconium-based coating compositions and processes

Metal pretreatment composition containing zirconium, copper, zinc, and nitrate and related coatings on metal substrates

A method of improving corrosion resistance of a metal substrate comprising a zinc surface coated with zirconium oxide conversion coating by, prior to conversion coating, contacting the zinc surface with a composition comprising:

Processes and compositions for improving corrosion performance of zirconium oxide pretreated zinc surfaces

The corrosion resistance of a metal substrate surface treated with an acidic aqueous composition to form a conversion coating is improved by first contacting the surface with an oxidizing acidic pre-rinse, such as an aqueous solution of nitric acid and hydrogen peroxide, or nitric acid and hydrofluoric acid, or Fecations and hydrofluoric acid.

Process for treating metal surfaces

A high etch cleaner for aluminum and aluminum alloy substrates that leads to enhanced corrosion protective performance of a variety of anti-corrosion pretreatments. The cleaner comprises low levels of silicate of from 0 to 250 ppm, 50 to 500 ppm of at least one chelator, and has a pH of from 11.0 to 13.5. The cleaner may be used to etch from 0.5 to 4.0 grams per meter squared from substrates. Substrates treated with the cleaner and then coated with a variety of anti-corrosion pretreatments and outer coatings show enhanced corrosion resistance compared to substrates cleaned with standard cleaners that have low etch rates, high silicate levels and no chelating agents followed by anti-corrosion pretreatments and outer coatings.

Pretreatment process for aluminum and high etch cleaner used therein

Uncured solvent-based paint may be flushed from a paint delivery installation using a substantially non-aqueous composition containing one or more organic solvents and a polymer having acid and/or amine functional groups.

Compositions useful for cleaning solvent-based paint from paint delivery installations

A metal substrate is provided with a coating that (i) provides substantial corrosion resistance, (ii) makes it possible to shape the substrate by roll forming and similar light cold forming operations without the need for any oil or wax lubricant, and (iii) has good adhesion to subsequently applied paint. This is achieved by coating the metal substrate surface with an aqueous liquid composition that contains acrylate polymer resin, wax, and hexavalent chromium and then drying this coating into place on the surface to produce the desired dry coating.

Composition and process for treating metal surfaces

Excellent adhesion to subsequently applied paint or elastomer is obtained by coating a metal substrate with a phosphate conversion coating by contact with a liquid phosphating solution that contains zinc cations, phosphate anions, and at least one adhesion promoter selected from (i) film-forming organic substances, (ii) polymers of vinyl phenols modified by substitution of substituted aminomethyl moieties on their aromatic rings, (iii) inorganic oxides of one of the elements silicon, aluminum, titanium, and zirconium. Preferably, the phosphating solution also contains manganese and nickel cations and either iron cations or hydroxylamine. If adhesion to paint is desired, the adhesion promoter preferably is an acrylic film-forming substance, while if adhesion to elastomers is desired, the adhesion promoter preferably is a polymer of vinyl phenol and the phosphating solution preferably also contains calcium cations.

Dry-in-place zinc phosphating compositions and processes that produce phosphate conversion coatings with improved adhesion to subsequently applied paint, sealants, and other elastomers

A multipurpose treatment composition for metal surfaces comprises phosphate ions, fluorometallate ions, water soluble polymers containing substituted aminomethylene moieties bonded to benzene rings which also have an oxygen atom bonded to another carbon atom in the same ring, and a distinct kind of film-forming polymer. The compositions are free from chromium and other heavy metals that cause serious pollution problems in some prior art treatment compositions. Coating layers formed in a process according to the invention are effective for at least three different purposes: increasing adhesion of and corrosion protection from subsequently applied paints or other protective coatings with a largely organic matrix; without any subsequently applied protective coating, providing at least temporary protection against staining and development of white rust on zinc or zinc alloy surfaces treated in a process according to the invention, and providing sufficient lubricity to permit roll forming of sheet metals treated in a process according to the invention without the need for additional liquid lubricants such as oil.

Composition and process for multi-purpose treatment of metal surfaces

Dry-in-place zinc phosphating compositions including adhesion-promoting polymers

When a phosphate ester or a dispersed wax is added to a conventional liquid phosphate conversion coating composition, the resulting phosphate coating formed on a metal substrate has a lower coefficient of friction after being oiled than it would have had if the additive had been omitted. The corrosion resistance and paint adhesion properties expected from the conversion coating are not substantially diminished by the additive. Particularly good results are achieved if the phosphate coating composition contains calcium and ferrous cations and the liquid phosphate conversion coating composition is dried into place on the substrate.

Phosphating processes and products therefrom with improved mechanical formability

A concentrated aqueous solution containing:

Chromate passivating and storage stable concentrate solutions therefor

Zinciferous and/or aluminiferous metal surfaces can be passivated by treatment with a chromium-free aqueous solution of phosphoric acid and molybdenum that is at least partially in a valence state lower than +6, to produce, especially with an acrylic overcoating, a surface as resistant to corrosion as the surface of the same substrate after passivation with conventional liquid compositions that contain hexavalent chromium.

Growing community of inventors

Shelby Township, MI, United States of America

Bruce H Goodreau