The Boeing Company

Bruce C Blankinship

William H Ingram

Robert D Biornstad

Terry J George

Composite sections for aircraft fuselages and methods and systems for manufacturing such sections are herein. A composite aircraft panel manufacturing assembly comprises a skin, a stiffener, a tubular bladder, and at least one ply of fabric. The stiffener comprises first and second flange portions bonded to the skin. The stiffener further comprises an interior surface, spaced apart from the skin, and extending between the first and second flange portions. The tubular bladder extends longitudinally between the interior surface of the stiffener and the skin. The at least one ply of fabric extends around the bladder and is bonded to the interior surface of the stiffener and an adjacent portion of the skin between the first and second flange portions.

Composite barrel sections for aircraft fuselages and other structures

Composite sections for aircraft fuselages and methods and systems for manufacturing such sections are disclosed herein. A composite section configured in accordance with one embodiment of the invention includes a skin and at least first and second stiffeners. The skin can include a plurality of unidirectional fibers forming a continuous surface extending 360 degrees about an axis. The first stiffener can include a first flange portion bonded to an interior surface of the skin and a first raised portion projecting inwardly and away from the interior surface of the skin. The second stiffener can include a second flange portion bonded to the interior surface of the skin and a second raised portion projecting inwardly and away from the interior surface of the skin. A method for manufacturing a section of a fuselage in accordance with one embodiment of the invention includes positioning a plurality of uncured stiffeners on a mandrel assembly. The method can further include applying a plurality of fiber tows around the plurality of uncured stiffeners on the mandrel assembly.

Composite barrel sections for aircraft fuselages and other structures, and methods for systems for manufacturing such barrel sections

Composite barrel sections for aircraft fuselages and other structures, and methods and systems for manufacturing such barrel sections

An aircraft barrel lay-up assembly is provided comprising a barrel mandrel assembly having a contiguous outer barrel lay-up surface. A minor barrel outer surface element is movable between a minor barrel engaged position and a minor barrel disengaged position and forms a minority portion of the contiguous outer barrel lay-up surface when in the engaged position. A major barrel outer surface element is movable between a major barrel engaged position and a major barrel disengaged position. The major barrel outer surface has a first major barrel surface end and a second major barrel surface end moving together to reduce an effective major barrel outer surface circumference when in the major barrel disengaged position. A composite ply assembly is formed around the barrel mandrel circumference and cured while coincident to form a composite barrel element. The composite barrel element removable from said barrel mandrel assembly by way of moving major barrel outer surface element into the major barrel disengaged position such that a sliding gap is formed.

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Mt. Vernon, WA, United States of America

Bruce C Blankinship