Rtx Corporation

Raytheon Technologies Corporation

United Technologies Corporation

Brian Richard Craig

Brian T Hazel

Dominic J Mongillo, Jr

James M Koonankeil

Paul E Denney

Michael J Minor

Xuan Liu

Paul Edward Denney

Jonathan Jeffery Eastwood

Adam Lee Hart

Luke H Rettberg

Christopher J Bischof

Luis Miguel Ayalde

Brian Levy

Nicholas M LoRicco

Steven Ivory

Stewart S Fowler

Jose R Paulino

Pedro Rivero

Aaron T Goldman

Randall D Kelton

Arka Ray

Esref Yaylagan

Dominic J Mongillo

A method can comprise forming a component comprising a first mating surface; coupling the component to an airfoil having a second mating surface and a Field Assisted Sintering Technology ('FAST') system; heating, via the FAST system, the airfoil and the component; and applying, via the FAST system, a mechanical pressure between the first mating surface and the second mating surface to join the airfoil to the component and form a blade, the component at least partially defining a leading edge of the blade in response to joining the airfoil to the component

Systems and methods of blade leading edge repair using field assisted sintering technology

A method of reducing depletion of elements from an airfoil includes disposing a bond coating on the airfoil, where the airfoil comprises cooling channels. The airfoil includes a material that has an initial composition. A cooling hole is machined in the airfoil to contact the cooling channels such that a fluid travelling in the cooling channel may be discharged via the cooling hole. The machining of the cooling hole results in a formation of a depleted region around the cooling hole. The depleted region is depleted of a portion of the initial composition of the airfoil. A top coat is disposed on the bond coat. The airfoil is subjected to a heat treatment at a temperature effective to promote diffusion of elements from a non-depleted region to the depleted region around the cooling hole.

Method of restoring alloy depletion in an airfoil around cooling holes

A manufacturing method is provided. During this method, a preform component for a turbine engine is provided that includes a substrate. A meter section of a cooling aperture is formed in the substrate. An external coating is applied over the substrate. At least a portion of the substrate and the external coating is scanned with an imaging system to provide scan data indicative of an internal structure of the portion of the substrate and the external coating. A diffuser section of the cooling aperture is formed in the external coating and the substrate based on the scan data.

Forming and/or inspecting cooling aperture(s) in a turbine engine component

A manufacturing method is provided during which a preform component for a turbine engine is provided. The preform component includes a substrate and a locating feature at an exterior surface of the substrate. An outer coating is applied over the substrate. The outer coating covers the locating feature. At least a portion of the preform component and the outer coating are scanned with an imaging system to provide scan data indicative of a location of the locating feature. A cooling aperture is formed in the substrate and the outer coating based on the scan data.

Forming cooling aperture(s) in a turbine engine component

A manufacturing method is provided. During this method, a preform component is provided for a turbine engine. The preform component includes a substrate. A meter section of a cooling aperture is formed in the substrate. An internal coating is applied onto a surface of the meter section. An external coating is applied over the substrate. A diffuser section of the cooling aperture is formed in the external coating and the substrate to provide the cooling aperture.

Forming lined cooling aperture(s) in a turbine engine component

A manufacturing method is provided. During this method, a preform component is provided for a turbine engine. The preform component includes a substrate. A preform meter section and a preform diffuser section are formed in the substrate. An internal coating is applied to at least the preform meter section to provide a meter section of a cooling aperture. External coating material is applied over the substrate. The applying of the external coating material forms an external coating over the substrate. The applying of the external coating also builds up the external coating material within the preform diffuser section to form a diffuser section of the cooling aperture.

A manufacturing method is provided during which a preform component for a turbine engine is provided. The preform component includes a substrate. An outer coating is applied over the substrate. A characteristic of the outer coating is determined. Instructions for forming a cooling aperture are revised based on the characteristic of the outer coating to provide revised instructions. The cooling aperture is formed in the outer coating and the substrate based on the revised instructions.

Methods for forming cooling apertures in a turbine engine component

A method of repairing a tip for an airfoil is disclosed herein. In various embodiments, the method comprises: removing a portion of the airfoil that reduces a radial height of the airfoil and at least partially removes a defect of the airfoil; removing a remainder of the defect; joining, via gas tungsten arc welding, a filler material to the airfoil to repair the defect; and joining a first mating surface of the airfoil to a second mating surface of a blade tip body via a solid-state joining process.

Systems and methods of hybrid blade tip repair

An apparatus is provided for a turbine engine. This turbine engine apparatus includes a turbine engine component that includes a sidewall and a cooling aperture. The cooling aperture includes an inlet, an outlet, a meter section, a diffuser section and a transition section between and fluidly coupled with the meter section and the diffuser section. The cooling aperture extends through the sidewall from the inlet to the outlet. The meter section is at the inlet. The diffuser section is at the outlet. The transition section is configured to accommodate lateral misalignment between the meter section and the diffuser section.

Transition section for accommodating mismatch between other sections of a cooling aperture in a turbine engine component

A manufacturing method is provided during which a preform component for a turbine engine is provided. A cooling aperture is formed in the preform component. The cooling aperture includes a centerline, an inlet and an outlet. The cooling aperture extends longitudinally along the centerline through a wall of the preform component from the inlet to the outlet. The forming of the cooling aperture includes forming a first portion of the cooling aperture using a machining tool implement with a first toolpath that is angularly offset from the centerline by a first angle between thirty-five degrees and ninety degrees.

Energy beam positioning during formation of a cooling aperture

A flange includes a flange body annularly disposed about a longitudinal axis. The flange body includes a first radial side and a second radial side radially opposite the first radial side. The flange body defines a first fastener hole and a circumferentially adjacent second fastener hole formed through the flange body. A first shielding zone has at least a portion of the first shielding zone located between the first and second fastener holes. A first shielding feature is disposed in the first shielding zone.

Flange stress-reduction features

A heat shield for a gas turbine engine includes a radial heat shield flange that extends in a circumferential direction and forms a ring. A plurality of bosses extend from a first axial side of the radial heat shield flange. There is a plurality of guide pins. One of the plurality of guide pins extends from a corresponding one of the plurality of bosses.

Gas turbine engine exhaust component

An example case for a gas turbine engine includes a bearing compartment, a radially outer ring, and a radially inner ring. The radially outer ring and radially inner ring are connected by a plurality of circumferentially spaced apart struts and define an annular flow path therebetween. The radially inner ring includes a first flange that extends radially outward from the bearing compartment. The first flange includes an undulation that extends axially away from the plurality of struts, and defines a load path between the bearing compartment and the radially outer ring.

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Tequesta, FL, United States of America

Brian Richard Craig