Milliken + Co

Brian Michael Burkhart

Darin L Dotson

Jeffrey R Jones

John D Anderson

Shawn R Sheppard

Brian G Morin

Jiang Li

Walter A Scrivens

Xiaodong Edward Zhao

Jiannong Xu

Chunping Xie

Lee Richard Rieth

Joe Royer

Jason Alan Smith

Shane M Waybright

Nathan A Mehl

Jason Dean Sprinkle

Martin E Cowan

Kemper David Lake, Jr

Benjamin W Bolt

Keith Allen Keller

John David Orr Anderson

It is possible to improve significantly the optical performance of diacetal or DBS-based nucleating or clarifying agents using a co-additive. Haze is a measure of the lack of clarity in a thermoplastic or plastic material. A low level of haze is usually quite desirable, and nucleating/clarifying agents are designed to reduce the degree of haze in a plastic or thermoplastic material. A co-additive may be used in connection with a nucleating/clarifying agents in a polymer or copolymer to achieve even greater results in terms of improved clarity (reduced haze), or in terms of a higher crystallization temperature (Tc) of the polymer. A method for reducing haze in polymer articles using a co-additive composition in addition to nucleating and clarifying agents is disclosed.

Co-additive compositions and methods for applying co-additive compositions into nucleated polymer compounds

An acetal-based composition useful as a nucleating, gelling, thickening or clarifying agent is disclosed. The composition may be synthesized or provided in many different forms, including multicarbon diacetals formed from carbohydrates. Once synthesized, the compound may be employed as an additive in a plastic composition, such as (for example) a polypropylene copolymer. One structure of such an acetal-based composition is provided by the formula: 

Acetal-based compositions

An acetal-based composition useful as a nucleating, gelling, thickening or clarifying agent is disclosed. The composition may be synthesized or provided in many different forms, including multicarbon diacetals formed from carbohydrates. Once synthesized, the compound may be employed as an additive in a plastic composition, such as (for example) a polypropylene copolymer. Co-additives may also be employed. Several aryl structures may reside upon the hydrocarbon chain backbone. One structure of such an acetal-based composition which happens to have two aryl-containing groups is shown: wherein:

Method of nucleating a polyolefin composition with acetal-based compounds

The use of organic based nucleating agents to induce certain specific polymer orientations into the molded polypropylene articles such that the resultant part has improved stiffness-impact properties without sacrificing other attributes of the polypropylene is provided. Such results have been obtained through the utilization of low amount of organic nucleating compounds, including, without limitation, specific metal salts of hexahydrophthalic acid (hereinafter HHPA). Furthermore, such nucleating compounds have been found to impart, again in such low added amounts, heretofore unforeseen levels of b-axis crystalline orientation which translates into improved physical properties as well.

Organic nucleating agents that impart very high impact resistance and other beneficial physical properties within polypropylene articles at very low effective amounts

Specific methods of inducing high nucleation rates in thermoplastics, such as polyolefins, and particularly, though not necessarily, polypropylenes, through the introduction of two different compounds that are substantially soluble within the target molten thermoplastic resin (such as, as one non-limiting example, an added compound including at least one acid group and an added organic salt) are provided. Such introduced components react to form a nucleating agent in situ within such a target molten thermoplastic resin which is then allowed to cool. Preferably, one compound is an acid, preferably bicyclic (i.e., two cyclic systems sharing at least three carbon atoms) or monocycloaliphatic (i.e., a single, saturated ring system) in nature, such as, without limitation, bicyclo[2.2.1]heptane dicarboxylic acid or hexahydrophthalic acid, and the other compound is an organic salt, such as a carboxylate, sulfonate, phosphate, oxalate, and the like, and more preferably selected from the group consisting of metal C&#x2013;Cesters. Such a production method thus provides a manner of generating in Situ the desired nucleating agent through reaction of such soluble compounds. Kits (e.g., masterbatch methods, for example) comprising such components for easy introduction within target molten polyolefin resins are also contemplated within this invention.

Bimolecular nucleation methods for thermoplastics

Certain multi-substituted dibenzylidene sorbitol acetals having electron withdrawing groups as constituents and electron donating groups on the other such that the compounds are asymmetric in structure and are dipolar in nature are provided. Polymer compositions comprising such compounds, are also contemplated which may be utilized within, as merely examples, food or cosmetic containers and packaging. These inventive asymmetric dipolar dibenzylidene sorbitol acetals are also useful as gelling agents for water and organic solvents, particularly those used in the preparation of antiperspirant gel sticks.

Compositions and articles comprising asymmetric dipolar multi-substituted alditol derivatives

Reaction product mixtures including both symmetric compounds and asymmetric dipolar multi-substituted alditol derivatives

Unique thermoplastic (polypropylene, specifically) monofilament and/or tape fibers and yarns that exhibit heretofore unattained physical properties are provided. Such fibers are basically manufactured through the extrusion of thermoplastic resins that include a certain class of nucleating agent therein, and are able to be drawn at high ratios with such nucleating agents present, that the tenacity and modulus strength are much higher than other previously produced thermoplastic fibers (particularly those produced under commercial conditions), particularly those that also simultaneously exhibit extremely low shrinkage rates. Thus, such fibers require the presence of certain compounds that quickly and effectively provide rigidity to the target thermoplastic (for example, polypropylene), particularly after heat-setting. Generally, these compounds include any structure that nucleates polymer crystals within the target thermoplastic after exposure to sufficient heat to melt the initial pelletized polymer and allowing such an oriented polymer to cool. The compounds must nucleate polymer crystals at a higher temperature than the target thermoplastic without the nucleating agent during cooling. In such a manner, the 'rigidifying' nucleator compounds provide nucleation sites for thermoplastic crystal growth. The preferred 'rigidifying' compounds include dibenzylidene sorbitol based compounds, as well as less preferred compounds, such as [2.2.1]heptane-bicyclodicarboxylic acid, otherwise known as HPN-68, sodium benzoate, talc, certain sodium and lithium phosphate salts [such as sodium 2,2'-methylene-bis-(4,6-di-tert-butylphenyl)phosphate, otherwise known as NA-11]. Specific methods of manufacture of such inventive thermoplastic fibers, as well as fabric articles made therefrom, are also encompassed within this invention.

Polypropylene monofilament and tape fibers exhibiting certain creep-strain characteristics and corresponding crystalline configurations

Gels comprising asymmetric dipolar multi-substituted alditol derivatives

Compounds and compositions comprising specific metal salts of bicyclo&lsqb;2.2.1&rsqb;heptane dicarboxylate salts in order to provide highly desirable properties within polyolefin articles are provided. The inventive salts and derivatives thereof are useful as nucleating and/or clarifying agents for such polyolefin, provide excellent crystallization temperatures, stiffness, and calcium stearate compatibility within target polyolefin. Also, such compounds exhibit very low hygroscopicity and therefore excellent shelf stability as powdered or granular formulations. Polyolefin additive compositions and methods of producing polyolefin with such compounds are also contemplated within this invention.

Thermoplastic nucleating compounds

Asymmetric dipolar multi-substituted alditol derivatives, methods of making thereof, and compositions and articles containing same

Compounds and compositions comprising specific metal salts of bicyclo&lsqb;2.2.1 &rsqb;heptane dicarboxylate salts in order to provide highly desirable properties within polyolefin articles are provided. The inventive salts and derivatives thereof are useful as nucleating and/or clarifying agents for such polyolefin, provide excellent crystallization temperatures, stiffness, and calcium stearate compatibility within target polyolefin. Also, such compounds exhibit very low hygroscopicity and therefore excellent shelf stability as powdered or granular formulations. Polyolefin additive compositions and methods of producing polyolefin with such compounds are also contemplated within this invention.

Growing community of inventors

Greenville, SC, United States of America

Brian Michael Burkhart