New Venture Gear, Inc.

Magna Powertrain of America, Inc.

Magnadrivetrain of America, Inc.

Magna Powertrain Usa, Inc.

Brian M Fitzgerald

David W Wenthen

Jeffrey A Rynders

John D Zalewski

William A Hellinger

Burke Smith

Douglas W Conklin

David W Zalewski

A power transmission assembly includes an input member adapted to receive drive torque from a source of torque, an output member adapted to provide drive torque to an output device and a bi-directional roller clutch including a first ring fixed for rotation with one of the input and output members. A second ring is spaced apart from the other of the input and output members. Rollers are positioned in aligned cam tracks formed in facing surfaces of the first and second rings. Neither the first ring nor the second ring support the input member or the output member on the other. The second ring may circumferentially index relative to the first ring for causing the rollers to ride up the cam tracks and force the second ring to frictionally engage the other of the input and output members, thereby establishing a drive connection between the input and output members.

Power transmission assembly with face mounted bi-directional shift clutches

A method of assembling a planetary gearset includes die-forming a plurality of circumferentially spaced apart teeth on a sun gear, a planet gear and a ring gear. Each tooth includes a pair of tooth flanks in a final net form for engagement with mating gear teeth. The sun gear teeth have a conical shape to allow a first die to linearly move relative to a second die after the gear teeth are die-formed. The planet gears are mounted on a carrier. The sun gear and the planet gear are oriented such that the conical shapes of the respective gear teeth taper in opposite directions from one another and the planet gear teeth meshingly engage with both the ring gear teeth and the sun gear teeth.

Beveloid planetary gear drive for transfer case or transmission

A power transmission device for a four-wheel drive vehicle having a power source and first and second drivelines includes an input shaft adapted to be driven by the power source. A first output shaft is rotatable about a first axis and adapted to transmit torque to the first driveline. A second output shaft is adapted to transmit torque to the second driveline and is rotatable about a second axis. The first and second axes do not extend parallel to each other. A transfer unit includes a first cylindrically-shaped gear rotatably supported on the first output shaft and a second conically-shaped gear fixed for rotation with the second output shaft. The first and second gears are in constant meshed engagement with each other.

Compact transfer case with beveloid gearset

A dual transmission includes a first input shaft, a second input shaft, a first input clutch adapted to drivingly couple a power source to the first input shaft and a second input clutch adapted to drivingly couple the power source to the second input shaft. First, third and fifth drive gears are driven by the first input shaft. Second, fourth and sixth drive gears are driven by the second input shaft. First, second, third, fourth, fifth and sixth driven gears selectively drive a countershaft. The first through sixth drive gears are in meshed engagement with the corresponding first through sixth driven gears. First through sixth synchronizer clutches are individually associated with the respective first through sixth drive or driven gears to provide first through sixth gear drive ratios to the countershaft. Each synchronizer clutch is selectively actuated by an associated first through sixth electric actuator.

Electric dual input clutch transmission

A controllable, multi-mode, bi-directional overrunning clutch assembly and a shift system are adapted for use in a power transmission device. The clutch assembly includes a first ring journalled on a first rotary member, a second ring fixed to a second rotary member, and a plurality of rollers disposed in opposed cam tracks formed between the first and second rings. The first ring is split to define an actuation channel having a pair of spaced end segments. An actuator ring is moveable between positions engaged with and released from the end segments of the first ring. The shift system includes a moveable clutch actuator which controls movement of the actuator ring for establishing engaged and disengaged clutch modes. An alternate embodiment clutch assembly includes first and second rings non-rotatably coupled to one another. A third ring is selectively engageable with a rotary component to transfer power thereto.

Modular bi-directional clutch assembly

An apparatus is provided for manufacturing a gear component. The apparatus includes a plurality of tooling stocks movable relative to a base. The tooling stocks function to retain a component, as well as operably driving a combination hob/shaver tool and a combination chamfer/debut tool. The apparatus reduces the number of machines required to complete the gear component as well as reducing the cycle time for complete component manufacture. In this way, a more efficient manufacturing system is provided, whereby capital investment and operational costs are reduced.

Combination gear hobber, chamfer/debur and shaver apparatus and method

An apparatus is provided for manufacturing a gear component. The apparatus includes a plurality of tooling stocks movable relative to a base. The tooling stocks function to retain a component, as well as operably driving a combination hob/shaver tool and a combination chamfer/debur tool. The apparatus reduces the number of machines required to complete the gear component as well as reducing the cycle time for complete component manufacture. In this way, a more efficient manufacturing system is provided, whereby capital investment and operational costs are reduced.

A finish broaching tool for finish cutting helical splines on the interior of an annular workpiece has a multiplicity of groups of circumferentially disposed teeth. Each group of circumferentially disposed teeth is formed on an individual wafer adapted to be mounted on the trailing end of a conventional broaching bar. The teeth of each wafer are formed on a predetermined helical angle and are adapted to helically align with the teeth of the other wafers. The wafers are sized so as to provide contact between the teeth of two or more wafers throughout substantially the entire finish broaching process.

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Cazenovia, NY, United States of America

Brian M Fitzgerald