Covestro LLC

Bayer Materialscience, LLC

Other

Emanuel, George

Thompson, Carl

Neal, Brian L.

Koshute, Mark A.

Marcum, Adona

Brian L Neal

Rick L Adkins

Jack R Reese

Nigel Barksby

Jose F Pazos

Stanley L Hager

Edward P Browne

Micah N Moore

Jiong England

Andrew S Frazee

Steven J Rodberg

John E Hayes

Michael Ralph Storage

Kevin Richard Leamy

Susan B McVey

Carl D Thompson

Gary W Neal

Peter Uthe

William H Gill

Sharlene A Lewis

David Waters

Mark A Koshute

Daniel R Wagner

Daniel P Krisher

Adona Marcum

Cecil Neal

Barbara Waters, Legal Representative

Emmanuel George

Steven Rodberg

Edward Browne

William A Gill

Stanley Lee Hager

Disclosed are polymer polyol compositions that include an amino diphenylamine, optionally in combination with other antioxidants, such as phenolic antioxidants, as well the use of such polymer polyol compositions in the production of flexible polyurethane foams. The polyurethane foam includes a reaction product of a polyisocyanate component and an isocyanate-reactive component that includes the polymer polyol composition.

Polymer polyol compositions and their use in the production of flexible polyurethane foams

Disclosed are amine-containing polyethers that are the reaction product of a reaction mixture comprising: (a) a polyether of the formula A(OZOX)n where (i) A is a polyether derived from a hydroxyl-functional polyether having a hydroxyl functionality (y) of 1 to 8 and an OH number of 20 to 400 mg KOH/g, wherein the free hydroxyl functionality of A is y-m, wherein m is a number having a value of 1 to 7; (ii) Z is a divalent residue comprising an alkylene oxide moiety; (iii) X is an amine reactive moiety; and (iv) n is a number having a value of 1 to 7; and (b) an amino diphenylamine. Polyol compositions that include an amine-containing polyether polyol are also described, a polymer polyol compositions, polyurethane foams and methods of producing flexible polyurethane foams.

Polyethers and their use in the production of flexible polyurethane foams

This invention relates to an in-situ formed polyol blend having an overall functionality of 2 to 3 and an overall hydroxyl number of 50 to 150. A process for preparing these polyol blends is also disclosed. These in-situ formed polyol blends are suitable for preparing viscoelastic flexible polyurethane foams. A process for preparing these foams is also disclosed.

In-situ formed polyols, a process for their preparation, foams prepared from these in-situ formed polyols and a process for their preparation

Disclosed are methods for purifying polyols containing oxyalkylene units that is an alkali metal catalyzed alkoxylation reaction product of an alkylene oxide and an H-functional starter. The methods include neutralizing the alkali metal ions with an aqueous solution comprising water and sulfuric acid, in which: (i) the sulfuric acid is present in an amount of no more than 5% by weight, based on the total weight of the aqueous solution, and (ii) the sulfuric acid is used in an amount of 2% to 10% more than the theoretical amount necessary to neutralize all of the alkali metal ions present. The methods can produce polyols having a low content of 2-methyl-2-pentenal.

Methods for purifying polyols containing oxyalkylene units to reduce 2-methyl-2-pentenal content

This invention relates to improved flexible foams prepared from polymer polyols and to a process for preparing these improved flexible foams.

Flexible foam using polymer polyols produced via DMC catalyzed polyols

This invention relates to a process for preparing a flexible polyurethane foam in which the isocyanate-reactive component comprises a specific isocyanate-reactive component. The invention also relates to flexible polyurethane foam wherein the isocyanate-reactive comprises the specific isocyanate-reactive component.

Flexible polyurethane foams

This invention relates to a process for preparing viscoelastic polyurethane foam in which the isocyanate-reactive component comprises a specific polyol blend, and to viscoelastic polyurethane foam wherein the isocyanate-reactive comprises the specific polyol blend. The polyol blend may be an in situ formed polyol blend.

Polyols for improved viscoelastic foams with reduced temperature sensitivity

The present invention provides long chain, active polyether polyols which are characterized by a functionality of 2 to 6 and an equivalent weight of 1000 to 2200 Da. These long chain polyethers comprise the alkoxylation product of (1) a starter composition having an equivalent weight of 350 Da or less, with (2) one or more alkylene oxides, in which up to 20% of ethylene oxide may be added as a cap, in the presence of (3) at least one basic catalyst. Suitable starter compositions (1) comprise the alkoxylation product of (a) a low molecular weight polyether having a functionality of 3 and an equivalent weight of less than 350 Da, (b) at least one low molecular weight starter compound comprising glycerin, and (c) propylene oxide or a mixture of propylene oxide and ethylene oxide, in the presence of (d) at least one double metal cyanide catalyst. A process for preparing these long chain polyether polyols is also disclosed.

Base-catalyzed, long-chain, active polyethers from short chain DMC-catalyzed starters

This invention relates to a process for preparing viscoelastic flexible polyurethane foam comprising reacting an isocyanate component with an isocyanate-reactive component that comprises a polyol blend having a hydroxyl number of 56 to 250 and an average functionality of greater than 2, and a hydroxyl-terminated prepolymer. The invention also relates to viscoelastic flexible polyurethane foams.

Viscoelastic flexible foams comprising hydroxyl-terminated prepolymers

Polyols are produced by an alkoxylation process in which a vegetable oil containing hydroxyl functional groups is combined with a DMC catalyst to form a mixture, the DMC catalyst is then activated by adding ethylene oxide and/or propylene oxide to the vegetable oil/catalyst mixture, and ethylene oxide and propylene oxide are added to the mixture containing activated DMC catalyst in amounts such that the total of percentage of ethylene oxide in the polyol plus percentage of primary hydroxyl groups in the polyol produced is from 50 to 77% and the percentage of primary hydroxyl groups is at least 30% but less than 50%. These polyols are useful for the production of molded polyurethane foams, particularly, hot-cure molded polyurethane foams.

Polyols suitable for hot molded foam production with high renewable resource content

This invention relates to polymer polyols comprising the free-radical polymerization product of a base polyol, at least one ethylenically unsaturated monomer, and, optionally, a preformed stabilizer, in the presence of at least one free-radical polymerization initiator and at least one chain transfer agent, in which the base polyol is a natural oil. A process for preparing these polymer polyols is also described. The present invention also relates to a polyurethane foam prepared from these polymer polyols and to a process for the preparation of these polyurethane foams.

Polymer polyols comprising a natural oil base polyol, polyurethane foams comprising these polymer polyols and processes for their preparation

This invention relates to polyurethane foams which exhibit decreased aldehyde emission, to a process of preparing these polyurethane foams, and to a method of decreasing aldehyde emissions in foams. The polyurethane foams herein additionally comprise a small quantity of a polyhydrazodicarbonamide dispersion polyol to the isocyanate-reactive component, or a trimerized hexamethylene diisocyanate to the polyisocyanate component.

Polyurethane foams with decreased aldehyde emissions, a process for preparing these foams and a method for decreasing aldehyde in polyurethane foams

This invention relates to novel polymer polyols, to a process for preparing these novel polymer polyols, to flexible polyurethane foams comprising these novel polymer polyols, and to a process for the production of these flexible polyurethane foams. These novel polymer polyols provide unexpected improvements in foams prepared therefrom.

Polymer polyol compositions, a process for preparing these novel polymer polyol compositions, flexible foams prepared from these novel polymer polyols and a process for the preparation of these flexible foams

This invention relates to polybutadiene modified polymer polyols which comprise one or more base polyols, at least one preformed stabilizer, one or more ethylenically unsaturated monomers, and polybutadiene, in the presence of at least one free radical polymerization catalyst, and optionally, one or more chain transfer agents. The polybutadiene present in these polybutadiene modified polymer polyols may be carried into the polymer polyol through the preformed stabilizer, by a polybutadiene containing component that is added separately from the preformed stabilizer to the polymer polyol, or a combination thereof, with the total amount of polybutadiene ranging from 0.03 to 1.0% by weight of polybutadiene, based on 100% by weight of the polymer polyol. The present invention also relates to processes for preparing these polybutadiene modified polymer polyols, to foams prepared from these polybutadiene modified polymer polyols, and to processes for producing foams from these polybutadiene modified polymer polyols.

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Pittsburgh, PA, United States of America

Brian L Neal