Apple Inc.

Brian K Miehm

Masashige Tatebe

Carlo Catalano

Max A Maloney

Takahiro Oshima

Derrick T Jue

Howard Bujtor

Simon Regis Louis Lancaster-Larocque

Shravan Bharadwaj

Collin D Chan

Vincent Yan

Christopher R Fagan

Lucas Allen Whipple

Ian S Theilacker

A method and an apparatus for smart automation of robotic surface finishing of a three-dimensional surface of a work piece is described. A three-dimensional motion path is created along the surface of the work piece. A variable contact force profile is specified along the three-dimensional motion path. The three-dimensional motion path is modified based on the specified variable contact force profile. The surface of the work piece is finished using one or more surface finishing tools along the modified three-dimensional motion path. The surface of the work piece includes at least a flat region and a curved region.

Apparatuses and systems for finishing three-dimensional surfaces

A method and an apparatus for smart automation of robotic surface finishing of a three-dimensional surface of a workpiece is described. A finite element analysis simulation is conducted providing data for generation of a three-dimensional path along the surface of the workpiece. The finite element can include properties of the workpiece, finishing tool, and the robot configured to maneuver the finishing tool. The surface of the workpiece is finished using one or more surface finishing tools along the three-dimensional path. The surface of the workpiece includes at least a flat region and a curved region.

Contact patch simulation

A method and system for observing and monitoring thermal characteristics of a machining operation, such as a surface finishing operation, performed on a workpiece is disclosed. The surface finishing operation can be performed on the workpiece in order to remove a surface defect, e.g. a parting line, on a surface of the workpiece and/or to provide a mirror-like finish to the workpiece. In one embodiment, an emissive layer is applied to the workpiece to increase a thermal emissivity of the workpiece. In some embodiments, a finishing surface, such as a polishing or buffing wheel, and/or a lubricant used in a finishing operation is monitored. A thermal profile of the surface of the workpiece, finishing surface and/or lubricant can be obtained. The finishing operation can be modified in response to the monitored thermal characteristics to prevent the occurrence of defects and improve the efficacy of the finishing operation.

Thermographic characterization for surface finishing process development

A visually seamless method of joining a first piece of metal and a second piece of metal is described. The first piece of metal is placed in contact with an edge of the second piece of metal. In some embodiments, the edge includes a sacrificial lip. The first piece of metal forming a junction area with the edge of the second piece of metal, applying a forging force to the first piece of metal, the forging force having an effect of creating an extremely tight fit up between the first and the second pieces of metal, welding the first and the second pieces to form an assembly and forming a cosmetically enhancing protective layer on the surface of the assembly, the protective layer obscuring any visible artifacts on the surface of the assembly, the obscured visible artifacts including any discoloration or discontinuity created by the laser welding.

Welding methods

Smart automation of robotic surface finishing

Laser welding apparatus

Computer housing

Growing community of inventors

Santa Clara, CA, United States of America

Brian K Miehm