Sabic Innovative Plastics IP B.v.

Brian Joseph Czopek

Eric Jon Jaarda

Eric D Kowal

Dhanendra Kumar Nagwanshi

Sandeep Chandrakant Kulkarni

Kent Allen

Eric D Kawal

Sandeep Kulkarni

The present invention provides for various embodiments of a corner energy absorber. In one embodiment the corner energy absorber includes a body portion and an arm portion. The body portion comprises a top surface, a bottom surface and a front wall that extends from the top surface to the bottom surface. The corner energy absorber further includes a crush member extending from the front wall of the body portion between the top surface and the bottom surface of the body portion. In another embodiment, at least one of the body portion and the arm portion comprises an attachment feature. The invention also provides for various embodiments of a bumper system comprising a corner energy absorber connected to a bumper beam.

Corner energy absorber and bumper system

The present invention provides for various embodiments of a unitary fascia energy absorber including an aesthetic appearance while also providing improved energy management. In one embodiment the fascia energy absorber includes an outer member and an inner member joined together. The inner member has a base including a plurality of crush lobes and at least one of the plurality of crush lobes includes a projected wall spaced a distance from the base and at least one sidewall which extends from the base to the projected wall of the crush lobe. The plurality of crush lobes are spaced apart from one another and separated by a portion of the base. In another embodiment a process for producing a fascia energy absorber includes heating and forming a polymer sheets to form an outer member and heating and forming a second polymer sheet to form an inner member. The inner member and the outer member are then joined to form a fascia energy absorber.

Fascia energy absorber, bumper system and process

A vehicle bumper system includes a beam configured to attach to a vehicle and a thermoformed energy absorber positioned on the beam. The energy absorber comprises a frame and a crush lobe extending from the frame. The crush lobe comprises a lobe wall extending between the frame and an outer wall. The change in lobe wall thickness may be constant. The outer wall is curved away from the frame.

Vehicle bumper system with energy absorber

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Macomb Township, MI, United States of America

Brian Joseph Czopek