Rockwell Automation Technologies Incorporated

Brian J Taylor

Suresh Ramanujan Nair

Burt Sacherski

Wayne R Foster

Yongyao Cai

Timothy P Wolfe

Lee A Lane

Rebecca R Jaeger

Ashley M Killian

Michelle L Poublon

Linxi Gao

Francisco Paul Maturana

Kevin M Zomchek

Jay W Schiele

Dennis Jinghui Luo

Sachin Misra

Scott H Wakefield

Roberto S Santos

Elik I Fooks

Steven Robert Tambeau

Michael Flannery

Raja Sekhar Katuri

Meiling He

Kevin Zomchek

A digital technology transfer system transforms technology transfer documents to a set of digitized manufacturing procedures and operations documentation. The system can transform a technology transfer document to a hierarchical structured model representing a package, or product to be manufactured, and the process for manufacturing the product. The resulting package model can be integrated into a larger model representing an ecosystem of manufacturing entities and plant facilities by assigning steps of the manufacturing process to one or more selected production lines. To reduce dependency on custom-built parsers for each type of document format, the system integrating both custom and general parsing mechanisms into a scalable parser orchestration engine.

Generic data parsing and orchestration solution for digital technology transfer

A digital technology transfer system transforms technology transfer documents to a set of digitized manufacturing procedures and operations documentation. The system can transform a technology transfer document to a hierarchical structured model representing a package, or product to be manufactured, and the process for manufacturing the product. The resulting package model can be integrated into a larger model representing an ecosystem of manufacturing entities and plant facilities by assigning steps of the manufacturing process to one or more selected production lines. The system allows participants in the ecosystem to browse the hierarchical model to view information about the manufacturing entities, their plant facilities, and the packages assigned to the respective facilities. The system offers filtered role-specific views of the technology transfer documents, their approval statuses, and their plant assignments.

Manufacturing process data conversion and structuring

Pharma innovator and manufacturing process data conversion with batch process performance data feedback

A method for monitoring machine operation for various machine speed and loads includes measuring vibration information at a sensor associated with a machine and an associated machine speed. The machine is a rotating machine. The method includes performing an operational frequency analysis of the vibration information and comparing results from the operational frequency analysis with a vibration signature for the machine. The vibration signature is for a machine speed that matches the machine speed of the measured vibration information. The vibration signature is one of several vibration signatures for the machine where each is for a different machine speed. The method includes identifying a potential failure mode based on a frequency range where the frequency analysis of the measured vibration information exceeds, by a threshold amount, the vibration signature of the plurality of vibration signatures that matches the machine speed, and transmitting an alert comprising the identified potential failure mode.

Monitoring machine operation for various speed and loading conditions

Manufacturing process data orchestration

A method includes sending a first safety instruction to a machine in response to, within an entry window of time, receiving an open alert that a movable barrier is in an open state, where the movable barrier is at an entry point of an enclosure protecting personnel from the machine, receiving tag information of a person from a reader at the movable barrier, and confirming that the tag information belongs to a person authorized to enter the enclosure. The method includes sending a second safety instruction to the machine in response to, within the entry window of time, receiving the open alert, and without receiving tag information or confirming that the tag information belongs to a person authorized to enter the enclosure. The first and second safety instructions are different and the first safety instruction is less restrictive than the second safety instruction in terms of actions to prevent injury.

Radio frequency identifier apparatus for access control and user identification

A method for predicting end-of-life for a component includes determining a baseline lifetime model for a component connected to a machine functional safety system. The component is part of a system with physical devices. The method includes monitoring environmental conditions and usage conditions of the component and modifying the baseline lifetime model based on the monitored environmental and usage conditions to produce a modified lifetime model for the component. The method includes tracking a lifetime progress of the component with respect to the modified lifetime model and sending an alert in response to lifetime progress of the component reaching a lifetime threshold associated with the modified lifetime model.

Predicting end of life for industrial automation components

Process recipe digital twin structuring

A method for derivation of a machine signature includes receiving sensor information from a primary sensor, where the primary sensor is positioned to receive information from a portion of an industrial operation, and receiving sensor information from one or more secondary sensors. The secondary sensors are arranged to provide additional information about the industrial operation indicative of current operating conditions of the industrial operation. The method includes using the sensor information from the secondary sensors and machine learning to determine if the portion of the industrial operation is operating in a normal condition and, in response to determining that the portion of the industrial operation is operating normally, using sensor information from the primary sensor during the normal operating condition to derive a primary sensor signature for the sensor information from the primary sensor.

Monitoring machine operation with different sensor types to identify typical operation for derivation of a signature

A component includes a housing mounted at an entry point of an enclosure protecting a machine. The component includes a first RFID sensor, in the housing, that reads a first RFID tag in close proximity to the first RFID sensor indicating a closed status of a movable barrier of the enclosure at the entry point. Opening of the movable barrier allows entry to the enclosure. The component includes a second RFID sensor, in the housing, that reads a second RFID tag of an authorized person. The component includes a barrier access module that sends an open alert that the movable barrier is in an open state in response to the first RFID sensor not being close enough to read the first RFID tag, and an identification module that sends tag information unique to a person from the second RFID tag.

A component for light curtain alignment includes a light intensity receiver that receives a plurality of light intensity signals from beam receivers of a receiver unit of a light curtain. The light curtain includes a transmitter unit with beam transmitters arranged linearly on the transmitter unit. The light curtain includes the receiver unit with the plurality of beam receivers arranged linearly. Each beam receiver is configured to receive light from a corresponding beam transmitter. The component includes a light intensity transmitter configured to transmit, from the light curtain, the plurality of light intensity signals received by the light intensity receiver, where each light intensity signal is from one or more beam receivers, and a trip transmitter that transmits a trip signal in response to determining that a light intensity signal from a beam receiver of the plurality of beam receivers is below a trip threshold.

Light curtain alignment using beam intensities

A housing for an industrial sensor comprises integral U-shaped pockets configured to engage with attachment features of a complementary mounting bracket. The bracket comprises an overhang feature on a second end and a snap feature on an opposing first end. The housing can be mounted to the bracket by inserting a mounting boss formed within one of the U-shaped pockets underneath the overhang feature of the bracket, and pressing the housing against the bracket to cause the snap feature to engage with another mounting boss formed in the other U-shaped pocket. These mounting features allow the housing to be mounted easily and quickly without the use for additional tools. The housing can also be quickly removed from the bracket by pressing an extended tab near the snap feature to facilitate disengagement of the housing from the bracket.

Housing and complementary snap-fit bracket

Smart tap housing

A modular control assembly is provided for on-machine control of a desired machine. One embodiment has a machine mountable base and a replaceable control unit, wherein the machine mountable base has a machine protection device. In various embodiments of the machine mountable base, the machine protection device may have a short-circuit protective device and a disconnect device. In addition, various embodiments of the replaceable control unit may have a variable frequency drive, a soft start device, or an adjustable overload protection device.

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Boston, MA, United States of America

Brian J Taylor