T&n Materials Research Limited

Ferodo Limited

Turner & Newall Limited

Amfu Limited

T&n Research Ltd.

Brian Hargreaves

Robert A Lancaster

Noel C McKenzie

Alan K Cousens

Ralph Baker

Brian Healey

John D Crabtree

Vaughan T Dickinson

Eric T Smith

In a method of making asbestos-free friction facing material in the form of a water-laid sheet of cellulosic fibres, in which are distributed friction-imparting particles and particles of friction-modifier, the sheet containing a thermosetting phenolic resin which after curing binds the ingredients firmly together, the thermosetting phenolic resin is included in emulsified form in the aqueous suspension of ingredients from which the water-laid sheet is prepared. This leads to a product of more consistent friction performance than is obtained by post-sheeting impregnation with thermosetting phenolic resin.

Manufacture of asbestos-free friction facing material

Non-asbestos flexible sheet material suitable for use in the manufacture of spiral wound gaskets is made by dewatering on a water-permeable conveyor a layer of aqueous slurry and compressing and drying the dewatered layer, the aqueous slurry employed being one that contains the following ingredients in the following proportions by dry weight:

Asbestos-free sheet material for spiral-wound gaskets

Non-asbestos flexible sheet material suitable for use in gaskets for the exhaust manifold of an internal combustion engine is made by dewatering on a water-permeable conveyor a layer of aqueous slurry and compressing and drying the dewatered layer, the aqueous slurry employed being one that contains the following ingredients in the following proportions by dry weight:

Flexible, asbestos-free gasket material

Non-asbestos flexible sheet material suitable for use in gaskets for the cylinder head of an internal combustion engine is made by dewatering on a water-permeable conveyor a layer of aqueous slurry and compressing and drying the dewatered layer, the aqueous slurry employed being one that contains the following ingredients in the following proportions by dry weight:

Non-asbestos alternatives to starch-bound asbestos papers comprise a matrix of unfired ball clay which is reinforced by vitreous fibres derived from wool-form materials and by organic web-forming fibres, the whole being bound together by hydrolysed starch.

Starch bound paper

Flexible sheet material suitable for use in the manufacture of gaskets has a basis (85-95% by weight) of fine particles of a non-fibrous charged-layer-silicate mineral such as chlorite and includes a minor proportion (at least 2% but not more than 15% by weight of the material) of organic web-forming fibers, preferably cellulose fibers. The fine particles of the silicate mineral and the web-forming fibers are bound together with a synthetic rubber.

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Manchester, United Kingdom

Brian Hargreaves