G4 Insights Inc.

Questair Technologies Inc.

Other

Air Products and Chemicals, Inc.

Xebec Adsorption Inc.

Brian G Sellars

Bowie Gordon Keefer

Matthew L Babicki

Edson Ng

Alain Carel

Andrea C Gibbs

Aaron M Pelman

Belinda C Larisch

James A Sawada

Surajit Roy

David G Doman

Carl F Hunter

Bernard H Hetzler

Ian S D Shaw

Frederick K Lee

Andre Boulet

Ian Shaw

Amy Chiu

David G Dornan

Andre Jason Joseph Boulet

Ian Spencer Parker

Doman David G G

Alain A Carel

Ian S Parker

Disclosed embodiments provide a system and method for producing hydrocarbons from biomass. Certain embodiments of the method are particularly useful for producing substitute natural gas from forestry residues. Certain disclosed embodiments of the method convert a biomass feedstock into a product hydrocarbon by hydropyrolysis. Catalytic conversion of the resulting pyrolysis gas to the product hydrocarbon and carbon dioxide occurs in the presence of hydrogen and steam over a COsorbent with simultaneous generation of the required hydrogen by reaction with steam. A gas separator purifies product methane, while forcing recycle of internally generated hydrogen to obtain high conversion of the biomass feedstock to the desired hydrocarbon product. While methane is a preferred hydrocarbon product, liquid hydrocarbon products also can be delivered.

Sorption enhanced methanation of biomass

The present invention provides a system and method for producing hydrocarbons from biomass. The method is particularly useful for producing substitute natural gas from forestry residues. Certain disclosed embodiments convert a biomass feedstock into a product hydrocarbon by fast pyrolysis. The resulting pyrolysis gas is converted to the product hydrocarbon and carbon dioxide in the presence of hydrogen and steam while simultaneously generating the required hydrogen by reaction with steam under prescribed conditions for self-sufficiency of hydrogen. Methane is a preferred hydrocarbon product. A system also is disclosed for cycling the catalyst between steam reforming, methanation and regeneration zones.

Method and system for biomass hydrogasification

Certain aspects of the system and method concern producing hydrocarbons from biomass. The method is particularly useful for producing substitute natural gas from forestry residues. A biomass feedstock may be converted into a product hydrocarbon by fast pyrolysis. The resulting pyrolysis gas is converted to the product hydrocarbon and carbon dioxide in the presence of hydrogen and steam while simultaneously generating the required hydrogen by reaction with steam under prescribed conditions for self-sufficiency of hydrogen. Methane is a preferred hydrocarbon product. A system also is described for cycling the catalyst between steam reforming, methanation and regeneration zones.

A method for converting lignocellulosic biomass to a useful fuel is disclosed in a process sequence resulting in low levels of depositable tars in an output gas stream. One disclosed embodiment comprises performing a sequence of steps at elevated pressure and elevated hydrogen partial pressure, including fast (or flash) hydropyrolysis of a lignocellulosic biomass feed followed sequentially with catalytically enhanced reactions for the formation of methane operating at moderate temperatures of from about 400&#xb0; C. to about 650&#xb0; C. under moderately elevated pressure (about 5 atm to about 50 atm). A temperature rise in the catalyst above pyrolysis temperature is achieved without the addition of air or oxygen. Gas residence time at elevated temperature downstream of methane formation zones extends beyond the time required for methane formation. This sequence results in low tar deposit levels. The catalyst promotes preferential formation of methane and non-deposit forming hydrocarbons, and coke re-gasification.

Method of hydrogasification of biomass to methane with low depositable tars

A system and method for converting biomass into fluid hydrocarbon products to minimize the use of fossil fuels, provide energy and chemical feedstock security, and sustainable and/or carbon neutral electric power, are disclosed. For example, fast pyrolysis can be performed on biomass to produce pygas and char using a maximum processing temperature of about 650&#xb0; C. The pygas is provided to an independent reactor without the addition of an oxidizing agent for catalytically converting the pygas to hydrocarbons using a maximum processing temperature of about 650&#xb0; C. A system comprising fast pyrolysis means producing a pygas and char, independent catalytic conversion means downstream of the fast pyrolysis for converting the pygas to hydrocarbons, and a hydrogen source, external to the system and/or produced by a steam reformer by steam reformation of at least a portion of the hydrocarbons, coupled to catalytic conversion means, also are described.

Process and system for thermochemical conversion of biomass

Embodiments of a thermochemical method to convert lignocellulosic biomass to a useful fuel are disclosed in a process sequence resulting in low levels of depositable tars in the output gas stream. One disclosed embodiment comprises performing a sequence of steps at elevated pressure and elevated hydrogen partial pressure, including fast (or flash) hydropyrolysis of a lignocellulosic biomass feed followed sequentially with catalytically enhanced reactions for the formation of methane operating at moderate temperatures of from about 400&#xb0; C. to about 650&#xb0; C. and under moderately elevated pressure (about 5 atm to about 50 atm). A temperature rise in the catalyst above pyrolysis temperature is achieved without the addition of air or oxygen. Gas residence time at elevated temperature downstream of methane formation zones is extended well beyond the time required for methane formation. This sequence results in low depositable tars in the output gas stream.

Guard layers are employed in the adsorbent beds of rapid cycle pressure swing adsorption (RCPSA) devices to protect the adsorbent therein from certain contaminants (e.g. water vapour). Conventional PSA devices typically pack the guard layer with as much guard material as is practical. In RCPSA devices however, the performance of the guard layer can be improved by using a reduced amount of guard material and increasing access to it. Such embodiments are characterized by guard layers with a channel fraction of greater than 50%.

Guard layers for rapid cycle pressure swing adsorption devices

Using zeolites as the active adsorbent, adsorbent laminates have been fabricated with various sheet supports. These adsorbent laminates have been successfully operated for oxygen enrichment at high PSA cycle frequencies, such as upwards of at least 150 cycles per minute. Methods for making suitable adsorbent laminates are described. The methods generally involve forming a slurry comprising a liquid suspending agent, an adsorbent and a binder. Laminates are made by applying the slurry to support material or admixing support material with the slurry. The slurry can be applied to support material using a variety of techniques, including roll coaters, split roll coaters, electrophoretic deposition, etc. One method for making laminates by mixing support material with the adsorbent slurry comprises depositing the slurry onto a foraminous wire, draining the slurry material, and pressing the material to form a ceramic adsorbent paper. Spacers can be formed on adsorbent laminates to space one laminate from another. The spacer dimensions can be uniform, or can vary along a laminate, such as increasing in height from a first end to a second end of the laminate. Gas flow-through apertures also can be formed on laminates. The laminates are adjacent one another to define flow channel between adjacent bodies, whereby a portion of a gas flowing through the flow channels flows through the apertures to facilitate pressure equalization in the adsorbent structure.

Adsorbent coating compositions, laminates and adsorber elements

Methods for their manufacture of adsorbent

The present disclosure relates to systems and processes for adsorptive gas separations where a first gas mixture including components A and B is to be separated so that a first product of the separation is enriched in component A, while component B is mixed with a third gas component C contained in a displacement purge stream to form a second gas mixture including components B and C, and with provision to prevent cross contamination of component C into the first product containing component A, or of component A into the second gas mixture containing component C. The invention may be applied to hydrogen (component A) enrichment from syngas mixtures, where dilute carbon dioxide (component B) is to be rejected such as directly to the atmosphere, and with preferably nitrogen-enriched air as the displacement purge stream containing residual oxygen (component C).

Gas separation by combined pressure swing and displacement purge

Methods for forming adsorbent laminate structures particularly for use in pressure swing adsorption processes and devices are disclosed. One disclosed embodiment comprises providing a metal or alloy support and depositing adsorbent material onto the support by electrophoretic deposition. Adsorbent material also may be deposited on plural strips, which are then assembled into a laminate structure along the support. Adsorbers also are described comprising first and second wire mesh sheets having adsorbent material deposited on a first major planar surface thereof. The first and second sheets are placed adjacent one another and spaced sufficiently to define a flow channel. Another disclosed embodiment comprises plural wire mesh sheets having adsorbent material deposited on both first and second major opposed planar surfaces thereof, the sheets being spaced from each other to define a gas flow channel. The adsorber may include ventilation gaps to provide ventilation between flow channels.

Adsorbent laminate structures

Disclosed embodiments of the apparatus address the challenges of rotary PSA systems, both axial and radial flow, with M>1 by providing interpenetrating, layered manifolds to accommodate all of the steps of a complex PSA cycle, suitable with equal compactness for any value of &ldquo;M&rdquo;. This approach extends readily to accommodate a plurality of rotary PSA modules and their cooperating compression machinery within a single layered manifold assembly for a single PSA plant train. Described embodiments of the rotary PSA apparatus include stators that define fluid ports. In particular embodiments of the described apparatus, a second stator defines pressure swing adsorption cycle sectors, each sector being defined by a light product delivery port, light product withdrawal ports, and light reflux return ports. The adsorber elements may directly contact one or more of the stators in a fluidly sealing manner (i.e., have a clearance gap of from about 0 to about 50 microns) using described reinforced adsorbers. The method comprises providing an embodiment of the described apparatus and then supplying at least one feed fluid to pressurize an adsorber element of the adsorber sets to substantially a higher pressure to initiate a pressure swing adsorption cycle.

Growing community of inventors

Coquitlam, Canada

Brian G Sellars