Milliken + Co

Milliken Research Corporation

Tietex International, Ltd.

Brian Callaway

Howell Brewster Eleazer

Randolph S Kohlman

Koen C G Steen

Morris D Moore, Iii

Martin Wildeman

Edgar H Pittman

David W Martin

John Broughton

Mike Hardegree

Randolph Kohlman

The present disclosure relates to a reinforcing textile material that comprises a weft-inserted warp knit fabric, in which the warp yarns are configured in a pattern having a majority of successive flat stitches that are used in conjunction with a minority of subsequent successive round stitches. The warp yarn configuration may be represented by the expression x+y, where x is the number of successive needle positions in which a warp yarn is positioned in a flat stitch arrangement and y is the number of subsequent successive needle positions in which the same warp yarn is positioned in a round stitch arrangement. The present weft-inserted warp knit fabrics possess improved dimensional stability, high tensile strength, high tear strength, and a relatively smooth surface, making them well-suited for use as reinforcements in roofing membranes, signs, banners, tents, and the like.

Textile-reinforced composites with high tear strength

A composite construction incorporating one or more mat layers of interwoven axially drawn heat fusible tape fiber elements. The axially drawn tape fiber elements incorporate a central or base layer of a strain oriented polymer with a covering layer of a heat fusible polymer. The covering layer of the tape fiber elements is characterized by a softening point below that of the base layer to permit bonding fusion upon application of heat. An arrangement of embedded non-olefin fiber elements extends in anchored relation at least partially across the thickness dimension of the mat structure. The composite is adapted for bonding to a substrate layer. An optional covering layer may be utilized.

Moldable construction incorporating non-olefin bonding interface

A composite construction comprising a mat structure comprising a plurality of layers, each layer comprising plurality of fibers arranged substantially parallel to one another along a common fiber direction, a multiplicity of embedded fiber elements extending in anchored relation at least partially across the thickness dimension of the mat structure such that at least a portion of the embedded fiber elements project outwardly from the mat structure and the projecting portions define at least a partial surface covering across a first side of the mat structure, and a substrate layer disposed in layered relation to the mat structure in contacting, bonding relation with said first side of the mat structure such that at least a percentage of said portion of embedded fiber elements projecting outwardly from the mat structure is at least partially bonded or embedded into a surface portion of the substrate layer. The composite is adapted for bonding to a substrate layer. At least one interface layer disposed in layered relation to a first side of the mat structure may be included. Additional layers comprising plurality of fibers arranged substantially parallel to one another along a common fiber direction may be utilized.

Moldable construction incorporating bonding interface

Moldable construction incorporation non-olefin bonding interface

The present disclosure relates to a tape that comprises a weft-inserted warp knit fabric, which utilizes a combination stitch to secure the wales of the fabric. The combination stitch comprises a majority of successive chain stitches that are used with a minority of subsequent successive tricot stitches, such that the stitch follows the expression x+y, where x is the number of successive chain stitches and y is the number of subsequent successive tricot stitches. Contemplated x values are in the range of 5 to 15, and contemplated y values are in the range of 1 to 4. Multiple stitch formations can also be used (e.g., following an x+y/m+n/etc. configuration). The resulting weft-inserted warp knit fabric possesses superior dimensional stability and internal geometry, while maintaining the tearability requisite for a hand-tearable tape product.

Tape having weft-insert warp knit fabric reinforcement

Tape substrate and tape made therefrom

A composite structure manufactured on a knit stitch machine and including a pair of preformed substrates joined together by a knitted yarn system while being separated by portions of the yarn system. Preferably the yarn is bulked after knitting and defines a plurality of supports between the substrates. The composite is produced by feeding the substrates through a knit stitch machine, on opposite sides of a spacer bar and developing the knit stitches of the yarn system through and about the substrates while located on opposite sides of the spacer bar. After the composite is produced it preferably is subjected to heat to cause yarn of the yarn system to bulk and form supports between the substrates. The composites may be enclosed in sealed polymeric envelopes to form a cushioning pad, or may be used for filtration, insulation or other uses. The process of producing the composite and the spacer bar are also disclosed and claimed.

Fabric and process and apparatus for producing same

A 3-bar Raschel warp knit fabric for use in grasscatcher bags which has an additional high tenacity yarn knit in to provide a lower elongation yarn in the course direction to prevent the grasscatcher bag from dragging the ground as it is being filled. The fabric also has a second textured needle lap stitch yarn to provide cover and to prevent the exhaust of dust to the atmosphere from the interior of the bag.

Grasscatcher bag fabric

A method of making a roofing membrane having a reinforcing fabric saturated with a bituminous material. The reinforcing fabric comprises a first fiberglass scrim layer to which is stitched a non-woven polyester mat.

Method of making a roofing membrane

A warp knit fabric having loops projecting outwardly therefrom on both the face and back of the fabric which can be used as a wiping cloth, female connector fabric, etc. The fabric is a three-bar fabric having bar movements of (1) 1-0, 0-1, 1-0, 0-1; (2) 6--6, 0-1, 4--4, 0-1; and (3) 4--4, 3--3, 4--4, 1--1.

Tack or wiping cloth

A warp knit fabric having loops projecting outwardly therefrom on both the face and back of the fabric which can be used as a wiping cloth, female connector fabric, etc. The fabric is a three-bar fabric having bar movements of (1) 1-0, 0-1, 1-0, 0-1; (2) 6-6, 0-1, 4-4, 0-1; and (3) 4-4, 3-3, 4-4, 1-1.

A roofing membrane having a reinforcing fabric saturated with a bituminous material. The reinforcing fabric having a first fiberglass scrim layer to which is stitched a non-woven polyester mat.

Roofing membrane comprising fiberglass scrim stitched to a polyester mat

A wallcovering material having a paper backing being color and/or design printed face to which substantially parallel warp and fill yarns are tricot stitched thereto to provide an aesthetic structure through which the color and/or design shows through. The warp and weft yarns are knit to the paper backing material and held firmly in place by the polyethylene film on the face of the paper backing. The warp and weft yarns are openly spaced so that the color and/or design printed on the paper shows through and provides a pleasant view to the area in which the wallcovering is installed.

Growing community of inventors

Moore, SC, United States of America

Brian Callaway