Entrust Datacard Corporation

Entrust Corporation

Brian Beech

Thomas J Wagener

Timothy J Flitsch

Nicholas Oliver Nugent

Dennis James Warwick

Card processing mechanisms and methods whereby after a card has been processed on one surface thereof at a card processing station such as, but not limited to, a card printing mechanism, the card can be recirculated back upstream of the card processing station along a return card travel path that is separate from the primary card travel path through the card processing station where the card can then be reintroduced back into the primary card travel path and transported through the card processing station a second time. As the card is being returned along the return card travel path, the card can be flipped over so that when the card is transported back through the card processing station, the opposite surface of the card can be processed.

Card printing mechanism with card return path

A thermal transfer print ribbon having radiation curable ink thereon is used to print on a surface of a plastic card. The use of radiation curable thermal transfer printing to print on the card surface increases the durability of the printing compared to regular (i.e. non-radiation cured) thermal transfer printing once the radiation curable ink is cured. As a result, a protective laminate or coating need not be applied to the card surface to protect the printing.

Card printing using thermal transfer print ribbon with radiation curable ink

Systems, mechanisms, and methods are described that relate to the production of a custom printed insert(s) that can be custom printed prior to insertion of the custom printed insert(s) into an envelope along with a personalized card/carrier combination for mailing to the intended holder of the personalized card. The inserts are custom printed using an insert printer that is located in the inserter mechanism that is used to insert the insert(s) and the card/carrier combination into an envelope for mailing to an end user of the card. The inserter mechanism can have an 'off-line' configuration, i.e. configured as a stand-alone mechanism, or configured for 'in-line' use, i.e. used together with other mechanisms.

Card production system inserter with insert printer

A plastic card is printed on by transferring an adhesive to a surface of the plastic card from a thermal transfer ribbon using a thermal printhead. A donor material is then applied over the transferred adhesive to adhere the donor material to the card surface with portions of the card surface not containing the transferred adhesive not being covered by the donor material. The techniques described herein permit the addition of high value features, such as three dimensional features, matte finishes, metallic or metallic appearing features, optical structures, and the like, to the surfaces of plastic cards. In addition, the techniques described herein can be integrated into existing card processing systems, such as central issuance card processing systems, that use thermal printing technology.

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Shakopee, MN, United States of America

Brian Beech