Vishay Dale Electronics, Inc.

Able Planet, Inc.

Brett William Jelkin

Timothy M Shafer

Joan Phillips Waldron

Joan Billger Burleigh

A high current, low profile inductor includes a conductor coil surrounded by magnetic material to form an inductor body. An inductor body is formed around the inductor coil and includes a resin and a magnetic material compressed while it is dry and surrounding the inside and the outside of the coil.

Method for making a high current low profile inductor

An audio signal system is provided having, in one embodiment, a magnetostrictive core of varying shapes, sizes, and permeability. The core is wound with a wire, thereby forming an inductor for producing a magnetic field when current is passed through the wire. A speaker, or other audio output device, is positioned in parallel or series with the inductor. In operation, an audio signal is received and transmitted to the speaker or other audio output device, wherein a replication of the received signal is produced. An output of the magnetostrictive inductor couples with the replicated audio signal to modify and enhance the quality of the projected signal. In yet another embodiment, digital signal processing may be used to modify the received signal as well.

Audio signal system

A method for making a high current low profile inductor includes forming an inductor element comprising a coil having an open center and an outside surface, the coil also having first and second coil ends, making a dry mixture comprising a dry resin and an insulated dry powdered magnetic powder, and compressing the dry mixture around the outside surface of the coil and within the open center of the coil to create an inductor body without liquefying the dry mixture, whereby the inductor body engages the coil both within the coil open center and also the coil outside surface.

An improved telephone handset for hearing-impaired persons. A passive device, in the form of an inductor wound about a highly magnetostrictive core, is connected with the speaker in the handset. The device has been found to improve intelligibility of speech delivered by the handset, when perceived by persons afflicted with certain types of hearing impairment.

Telephone handset

A high current, low profile inductor includes a conductor coil surrounded by magnetic material to form an inductor body. The inductor coil is formed from a flat plate which is cut into a sine-shaped configuration and then is folded in accordion fashion to create a helical coil.

Inductor coil

Inductor coil and method for making same

A high current, low profile inductor (IHLP) includes a conductive coil molded within an inductor body substantially free from ferrite materials and comprising powdered iron materials. The method comprises pressure molding the inductor body substantially free from ferrite materials and comprising a powdered magnetic material within the hollow core of the coil and completely around the coil so that the magnetic material is substantially free from voids therein without shorting out the coil.

A method for making a high current, low profile inductor includes a wire coil having an inter coil end and an outer coil end. A magnetic material completely surrounds the wire coil to form an inductor body. First and second leads connected to the inner coil end and the outer coil end respectively extend through the magnetic material to the exterior of the inductor body. The method of operation involves pressure molding the magnetic material around the wire coil.

Method for making a high current, low profile inductor

A high current, low profile inductor includes a wire coil having an inter coil end and an outer coil end. A magnetic material completely surrounds the wire coil to form an inductor body. First and second leads connected to the inner coil end and the outer coil end respectively extend through the magnetic material to the exterior of the inductor body. The method of operation involves pressure molding the magnetic material around the wire coil.

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Windsor, CO, United States of America

Brett William Jelkin