The Boeing Company

Brett T Cope

Richard William Aston

Andrew R Streett

Michael John Langmack

Anna Maria Tomzynska

A method of manufacturing a cone-shaped composite article may include providing unidirectional plies in a continuous arcuate shape in a flat pattern configured to wrap 360 degrees around a cone-shaped mandrel such that opposing ply ends of each unidirectional ply terminate at a ply seam. The method may further include laying up at least one inner sublaminate on the cone-shaped mandrel, the inner sublaminate containing at least four of the unidirectional plies having an inner stacking sequence with fiber angles of &#x2212;45, 90, 0, +45 degrees such that the inner sublaminate has a quasi-isotropic layup at any location of the inner sublaminate. The method may additionally include laying up at least one outer sublaminate in an outer stacking sequence being a mirror image of the at least one inner stacking sequence.

Method of manufacturing a spiral laminated structural cone

A cone-shaped composite article may include an inner sublaminate containing at least four unidirectional plies having an inner stacking sequence with fiber angles of 0, 90, &#x2212;45, and +45 degrees such that the inner laminate has a quasi-isotropic layup pattern at any location on the inner laminate. The cone-shaped composite article may also include an outer sublaminate containing at least four unidirectional plies having an outer stacking sequence that is a mirror image of the inner stacking sequence. Each one of the unidirectional plies may be continuous along a ply arclength wrapping 360 degrees around the cone-shaped composite article and may have opposing ply ends terminating at a ply seam.

Spiral laminated structural cone and manufacturing method

A spacecraft having a primary structural frame and a propellant tank, in which the spacecraft may include a tank mount adopted to engage a portion of the propellant tank, the tank mount being configured to transfer launch loads directly from the propellant tank to a lunch vehicle interface ring.

Growing community of inventors

Long Beach, CA, United States of America

Brett T Cope