R.r. Donnelley and Sons Company

R.r. Donnelley & Sons

Brett Rimes

Anthony V Moscato

Henderikus A Haan

Frank J Rocco

Carl F Armstrong

Theodore F Cyman, Jr

John R Soltysiak

Jeffrey Michael Sabin

Travis Galoppo

A printing system includes a first imaging unit configured to print a first image and a registration mark associated with the first image on a web contemporaneously during a production run, and a sensor configured to detect the registration mark at a point where the registration mark is within a second imaging unit. The printing system further includes a controller configured to calculate an offset along a width direction of the web based on the registration mark and to instruct the second imaging unit to print the second image on the web. The second image is shifted in its entirety in accordance with the calculated offset and is printed on the same side of the web as the first image.

Printing system

A printing system includes a first imaging unit configured to print a first image and a single registration mark associated with the first image on a substrate contemporaneously during a production run, and a sensor configured to detect the registration mark at a point where the registration mark is within a second imaging unit. The printing system further includes a controller configured to calculate an offset along a width direction of the substrate based on the single registration mark and to instruct the second imaging unit to print the second image on the substrate. The second image is shifted in its entirety in accordance with the calculated offset and is printed on the same side of the substrate as the first image.

Use of a sense mark to control a printing system

A method of detecting an alignment error includes the steps of controlling a first portion of one or more imaging units to image on a substrate a first plurality of substantially parallel lines extending along a first direction and a second plurality of substantially parallel lines extending along a second direction and controlling a second portion of one or more imaging units to image a third plurality of substantially parallel lines extending along the first direction and a fourth plurality of substantially parallel lines extending along the second direction. One or more distances between adjacent lines of the second plurality of lines are varied and one or more distances between adjacent lines of the fourth plurality of lines are varied. Further, the lines imaged by the first and second portions form an alignment pattern. The method further includes the steps of collecting data relating to the alignment pattern and analyzing the collected data to determine an alignment error between the first and second portions of the one or more imaging units.

Systems and methods for detecting alignment errors

A printing system includes a print unit and a cleaning unit. The print unit comprises a carrier for a plurality of inkjet cartridges. The cleaning unit includes a wiping unit, a cleaning bay, and a wiper washer unit. The wiping unit includes wiper blades and the wiper washer unit includes a plurality of spray nozzles that spray a fluid. A controller is adapted to transport the carrier into the cleaning bay, transport the wiping units such that the wiper blades clean the inkjet cartridges, and actuate the spray nozzles to wash the wiper blades. The carrier may be positioned in the cleaning bay when the inkjet cartridges are not used for printing and the controller controls at least one of humidity and temperature in the cleaning bay when the carrier plate is positioned therein.

System and method for cleaning inkjet cartridges

A method of printing on a substrate includes the steps of instructing a first imaging unit to print a first image and a registration mark on a substrate contemporaneously during a production run and detecting the registration mark. The method further includes the steps of determining a position on the substrate where a second image is to be printed in accordance with the detection of the registration mark and instructing a second imaging unit to print the second image on the substrate in accordance with the determined position.

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Grand Island, NY, United States of America

Brett Rimes