Summit Esp, LLC

Baker Hughes Corporation

Halliburton Energy Services, Inc.

Brett Leamy

Larry James Parmeter

John Vanderstaay Kenner

Keith Johnson

David Lunk

Thomas John Gottschalk

Clarence F Hall, Jr

Larry Parmeter

Jeffrey G Frey

Gregory Austin Davis

Van J McVicker

Randy S Roberts

Matthew Thomas King

Brent David St John

Ryan Michael Nicholson

Donn Jason Brown

Steven Keith Tetzlaff

Dick Lee Knox

Wesley John Nowitzki

Jeffery G Frey

Brad E Yingst

Keith Leon Johnson

A wellbore environment including a downhole tool coupled with a conveyance and operable to be disposed within a wellbore, at least one strain measurement devices coupled with a surface of the downhole tool; and a control facility communicatively coupled with the at least one strain measurement device.

Measuring strain throughout a directional well

A bellows motor expansion chamber for electric submersible pumps (ESP). An ESP assembly includes an electric submersible motor between a thrust chamber and a motor expansion chamber, the motor expansion chamber including a bellows coupled to a releasable bellows anti-movement system including a heat-activated release and alterable between an immobilizing position, wherein the releasable anti-movement system prevents concertinaed movement of the bellows in the immobilizing position, and a released position, wherein the bellows is concertinaedly moveable in the released position, and wherein the releasable bellows anti-movement system is in the immobilizing position below a release temperature and in the released position above the release temperature. A filter section within a well fluid inlet of the bellows motor expansion chamber includes a least two concentric filters of varying porosity, and a housing surrounding the filters including angled ribs and flow holes.

Bellows motor expansion chamber for an electric submersible pump

A system and method for enhanced magnet wire insulation is described. The method comprises a sequence of operations to create an enhanced magnet wire insulation suitable for use in temperatures of about 550&#xb0; Fahrenheit. A magnet copper wire is wrapped with a polyimide wrap and subsequently wrapped with an organic polymer thermoplastic (e.g., PEEK). The polyimide wrap is applied while the magnet copper wire is around a spool to create a wrapped magnet wire. The wrapped magnet wire can be heated using an induction coil in a metal tube bolted to an extruder to remove moisture and to enable adding the layer of organic polymer thermoplastic. The metal tube can be held at a partial vacuum to augment moisture removal of the wrapped magnet wire prior to running the wrapped magnet wire through the extruder which adds the organic polymer thermoplastic layer. This method produces an enhanced magnet wire suitable for a wide range of temperatures.

Making an enhanced magnet wire insulation suited for an electric submersible motor application

An apparatus and system for sealing an electrical submersible pump (ESP) assembly are described. An ESP system includes a top portion of a seal section including a sand barrier portion defined by a sand barrier stop secured between the ESP intake and an adapter portion, the sand barrier portion including a sand barrier wedged between the sand barrier stop and the adapter portion, the adapter portion encasing a mechanical seal and secured between the sand barrier portion and a head portion, the head portion secured between the adapter portion and a seal section housing, the head portion including a thrust bearing and a thrust runner, wherein each of the thrust bearing and the thrust runner includes at least one pad having a diamond-like carbon (DLC) layer on an outer surface.

Apparatus and system for sealing submersible pump assemblies

An apparatus and system for a thrust-absorbing horizontal surface pump assembly. A thrust-absorbing horizontal surface pump system includes an intake chamber including a stationary thrust bearing paired with a rotatable thrust runner to form a thrust bearing set, wherein a first face of the stationary thrust bearing positioned towards the rotatable thrust runner is at least partially diamond-coated, and wherein a second face of the rotatable thrust runner positioned towards the stationary thrust bearing is at least partially diamond-coated, a fluid entrance that receives fluid into the intake chamber, and a pump inlet that receives the fluid into the multi-stage centrifugal pump, wherein the thrust bearing set is arranged around the intake shaft such that during operation of the electric motor the thrust bearing is in a pathway of the fluid as the fluid flows between the fluid entrance and the pump inlet.

Apparatus and system for a thrust-absorbing horizontal surface pump assembly

An electric submersible motor radial support bearing is described. An electric submersible motor includes a motor shaft extending longitudinally through a stator bore, the motor shaft bendable out of alignment with a longitudinal axis of the stator bore, a carrier keyed the stator bore, each rotor section of the motor separated from an adjacent rotor section by a roller bearing including a rounded roller cage between a rotatable inner race and a non-rotatable outer race, the inner race inward of the roller cage and rotatably secured to the motor shaft, the outer race having a curved inner diameter (ID) forming a roller cage socket, an outer diameter (OD) of the outer race non-rotatably secured to an ID of the carrier, the roller cage and outer race forming a spheroidal joint as the roller cage pivots off the longitudinal axis of the stator bore as the motor shaft bends.

Electrical submersible motor radial support bearing

A system and method for enhanced magnet wire insulation is described. The system of the invention provides an enhanced insulation for magnet wire that is capable of withstanding high temperatures and provides a seal against water that is needed in electric submersible pump (ESP) applications. The enhanced insulation of the system of the invention provides the dielectric advantages of polyimide tape, such as Kapton tape, while also including the advantages of organic polymer thermoplastic insulation that prevents the delaminating at high temperatures that may occur in pumping applications using a variety of electrical submersible motors.

System and method for enhanced magnet wire insulation

An apparatus and system for a thrust-absorbing horizontal surface pump assembly is described. A thrust-absorbing horizontal surface pump system includes an intake chamber including a stationary thrust bearing paired with a rotatable thrust runner to form a thrust bearing set, wherein a first face of the stationary thrust bearing positioned towards the rotatable thrust runner is at least partially diamond-coated, and wherein a second face of the rotatable thrust runner positioned towards the stationary thrust bearing is at least partially diamond-coated, a fluid entrance that receives a fluid into the intake chamber, and a pump inlet that receives the fluid into the multi-stage centrifugal pump, wherein the thrust bearing set is arranged around the intake shaft such that during operation of the electric motor the thrust bearing is in a pathway of the fluid as the fluid flows between the fluid entrance and the pump inlet.

A motor bearing for an electric submersible motor is described. An electric submersible motor includes a rotatable motor shaft extending longitudinally through a submersible motor, a bearing sleeve secured to the rotatable motor shaft in between two adjacent rotor sections, a motor bearing radially outward from the bearing sleeve and pressed against a stator bore, wherein the motor bearing comprises a series of magnets dispersed around an outer diameter of the motor bearing, and an insulation layer covering a surface of each magnet of the series of magnets, wherein the insulation layer faces the stator bore. A motor bearing includes a series of recessions dispersed around an outer axial surface of a motor bearing, a magnet inset in each recession of the series of recessions, and an insulation layer coating a surface of each of the magnets.

Motor bearing for electric submersible motors

An apparatus, system and method for sealing an electrical submersible pump assembly are described. An electric submersible pump (ESP) system for pumping solid-laden fluid comprises a thrust chamber of an ESP seal section, the thrust chamber sealed from well fluid on a downstream side by a stationary sand barrier and on an upstream side by a mechanical seal, the thrust chamber further comprising, a rotatable shaft extending axially through the thrust chamber, a head tubularly encasing the thrust chamber and threadedly coupled to a centrifugal pump intake, and a diamond-coated hydrodynamic bearing set inside the thrust chamber, wherein well fluid enters and exits the chamber through cross-drilled apertures in the head of the chamber, and wherein the well fluid forms a hydrodynamic film between the bearing set.

An electrical submersible pump assembly has a motor module coupled to a centrifugal pump module by a seal section module. A shaft assembly extends through each of the modules for causing the motor module to rotate the pump module. At least one of the modules has a sleeve extending around the shaft that is of a harder material than the shaft. A torque transmitting ring is deformed between an inner diameter of the sleeve and an exterior portion of the shaft. The inner diameter of the sleeve is a continuous cylindrical surface free of any torque transmitting shoulders. Friction created by the torque transmitting ring transmits the entire rotational force from the shaft to the sleeve.

Torque transmitting rings for sleeves in electrical submersible pumps

A submersible electric pump motor comprises an unvarnished stator structure having stator windings formed of conductors. The stator windings form end coils at each end of the stator for each phase. The end coils are tied to three arc-shaped, metal segments, each having an opening and positioned circumferentially within a circumferential groove. The metal segments are welded to the interior of the housing to provide a rigid surface. High temperature strings are wound through the openings in each metal segment and around the end coils for each phase to tie each end coil of that phase to that metal segment. This prevents the end coils of each phase from twisting during startup, sliding into the slots, and moving inwards towards a rotating rotor.

End coil tie downs

A submersible pumping system for use downhole, wherein the system includes a pump, a pump motor, a seal section, a shaft coupling the pump motor to the pump, a bearing assembly for axially retaining the shaft in place, and an electrical insulator for electrically isolating the pump bearing assembly from electrical current leaking from the motor and through the shaft. The electrical insulator can be made from polyetheretherketone, polyimide, polyketone, and mixtures thereof.

Growing community of inventors

Claremore, OK, United States of America

Brett Leamy