The Boeing Company

Bret A Voss

Marc Rollo Matsen

Mark Alan Negley

Jeffrey Hayden Olberg

Christopher John Hottes

Timothy J Luchini

Alan Edgar Landmann

Jaffar Sher Iqbal

John Ralph Hull

Michael Strasik

Lee Charles Firth

Jason Scott Damazo

John F Spalding

Kevin Richard Housen

William John Sweet

James R Jones

Mark M Gmerek

Michael Howard-Edward Ware

Michael D Gonzales

Giacomo Licciardi

William J Sweet

Kevin R Housen

Jeffrey H Olberg

Jaffar S Iqbal

Marc R Matsen

A first tooling die and a second tooling die are movable with respect to each other. The first tooling die and the second tooling die form a die cavity. The first tooling die and the second tooling die comprise a plurality of stacked metal sheets. A plurality of air gaps is defined between adjacent stacked metal sheets. A first smart susceptor material is within the die cavity and connected to the first tooling die. The first smart susceptor material has a first Curie temperature. A second smart susceptor material is within the die cavity and associated with the second tooling die. The second smart susceptor material has a second Curie temperature lower than the first Curie temperature. A flexible membrane is between the second tooling die and the first smart susceptor material. The flexible membrane is configured to receive pressure.

Induction forming and curing of thermoset composite charges

Heating apparatus and methods for thermally processing a part including improved control of temperature. A thermal management system is coupled to a back surface of a table thermally coupled to an inductive heating circuit. The thermal management system includes a chamber defining an interior space, at least one cooling fin disposed within the chamber, an inlet extending through the chamber and fluidly communicating with the interior space, and an outlet extending through the chamber and fluidly communicating with the interior space. In some applications, an air source fluidly communicates with the inlet and is selectively operable to generate an air flow through the chamber, so that the thermal management system may be selectively operated in an insulator mode and a cooling mode.

Smart susceptor induction heating apparatus and methods having improved temperature control

Heating apparatus and methods for forming a part with a non-planar shape include a table formed of a thermally conductive material and defining a table surface. A tool, also formed of a thermally conductive material, has a base surface configured to engage the table surface of the table and a tooling surface opposite the base surface, wherein the tooling surface has a contoured shape that is non-planar. A heating blanket is provided above the table and defines a heating surface. The tooling surface of the tool is configured to engage a first surface of the part and the heating surface of the heating blanket is configured to engage a second surface of the part opposite the first surface of the part. The table and the heating blanket are heated to a processing temperature so that the part at least partially conforms to the tooling surface of the tool.

Smart susceptor induction heating apparatus and methods for forming parts with non-planar shapes

A heating apparatus for thermally processing a part includes a table formed of a thermally conductive material and a table inductive heating circuit thermally coupled to the table. The table inductive heating circuit comprising a plurality of table induction coil circuits electrically coupled in parallel with each other. Each table induction coil circuit includes a table electrical conductor and a table smart susceptor having a Curie temperature. First and second table induction coil circuits have pairs of segments positioned adjacent each other that are configured to carry current in opposite directions. In some examples, the table induction coil circuits have partially nested, rectilinear hook shapes. In other examples, the table induction coil circuits overlap each other at rhombus-shaped turns.

Heating circuit layout for smart susceptor induction heating apparatus

A heating blanket includes an interlaced heating layer having a fabric thread and a heat-generating thread interlaced with the fabric thread to form the interlaced heating layer. The heat-generating thread includes a conductor wire configured to generate a magnetic field in response to an electrical current applied to the conductor wire, and a susceptor wire formed of a susceptor material configured to inductively generate heat in response to the magnetic field of the conductor wire when a temperature of the susceptor wire is below a Curie point of the susceptor wire. Methods of forming the heating blanket and methods of heating a contoured surface using the heating blanket are also disclosed.

High temperature smart susceptor heating blanket and method

A panel includes a structural substrate and a damping element including a viscoelastic material (VEM) layer coupleable to the structural substrate of the aircraft, and a constraining layer coupled to the VEM layer. The VEM layer is configured to dampen a vibration of the structural substrate. The constraining layer is configured to apply a shear force to the VEM layer.

Methods and systems for damping a cabin air compressor inlet

A computer system enables a noise level associated with a structural substrate to be reduced. The computer system includes a memory device for storing data, and a processor in communication with the memory device. The processor is programmed to define a modulus of elasticity, a thickness, and/or a distribution associated with one or more damping elements coupleable to the structural substrate, define at least one operating parameter associated with the structural substrate and the one or more damping elements, simulate a first performance of the structural substrate and/or the one or more damping elements to generate a first performance data set; and determine whether the first performance data set satisfies a predetermined threshold. The first performance data set is associated with the at least one operating parameter and the modulus of elasticity, the thickness, and/or the distribution associated with the one or more damping elements.

Methods and systems for determining a structural parameter for noise and vibration control

Methods and systems for duct protection of a vehicle are provided. The methods and systems provided include an apparatus for containing a flow of fluid discharged from a fracture in a duct. The apparatus includes a ballistic containment layer and an insulation sheath coupled to the ballistic containment layer. The insulation sheath includes a first air containment layer, an insulation layer, and a second air containment layer.

Systems and methods for duct protection of a vehicle

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Seattle, WA, United States of America

Bret A Voss