Phillips Petroleum Company

Conocophillips Company

China Petroleum Chemical Corporation

Brent J Bertus

Dwight L McKay

John S Roberts

Harold W Mark

H Wayne Mark

Darrell W Walker

James E Hessert

Daniel M Coombs

Simon G Kukes

Jesse R Harris

David R Battiste

Marvin M Johnson

Edward L Sughrue

Ted H Cymbaluk

Glenn W Dodwell

Chia-Min Fu

Lyle E Fenska

Edward L Sughure, Ii

Bobby G Cockrell

Gerhard P Nowack

John H Kolts

Gyanesh P Khare

Donald H Kubicek

Floyd E Farha, Jr

Donald C Tabler

Lyle R Kallenbach

Richard E Lowery

Patricia A Tooley

Dwayne R Senn

Michael K Maholland

Arnold M Schaffer

George D Parks

Chester C Johnston, Jr

Chester C Johnston

Bille S Grayson

Harlin D Johnston

A desulfurization system employing a system of fluidizable and circulatable solid particles to desulfurize a hydrocarbon-containing fluid in a fluidized bed reactor. The solid particulate system includes solid sorbent particles operable to remove sulfur from the hydrocarbon-containing fluid stream and solid catalyst particles operable to enhance the octane of the resulting desulfurized hydrocarbon-containing fluid stream. The solid particulate system can be circulated between a reactor, regenerator, and reducer, to thereby allow for substantially continuous desulfurization in the reactor.

Desulfurization with octane enhancement

Particulate sorbent compositions comprising a mixture of zinc oxide, silica, alumina and a substantially reduced valence nickel are provided for the desulfurization of a feedstream of cracked-gasoline or diesel fuels in a desulfurization zone by a process which comprises the contacting of such feedstreams in a desulfurization zone followed by separation of the resulting low sulfur-containing stream and sulfurized-sorbent and thereafter regenerating and activating the separated sorbent before recycle of same to the desulfurization zone.

Desulfurization and novel sorbents for same

A zeolite-containing cracking catalyst is passivated with compounds of boron and zirconium, and preferably also antimony. The thus-passivated cracking catalyst is employed in a process for catalytically cracking a hydrocarbon-containing oil feed. In another embodiment, compounds of boron and zirconium, and preferably also antimony, are added to a hydrocarbon-containing oil feed which is catalytically cracked in the presence of a zeolite-containing cracking catalyst.

Passivated catalysts for cracking process

A method for countering the adverse effect of contaminating metals on a crystalline aluminosilicate catalyst comprising contacting the catalyst with a reducing gas under suitable conditions. In a preferred embodiment, the catalyst contains antimony.

Regenerating zeolitic cracking catalyst

Heavy hydrocarbon oil, containing asphaltene, sulfur and metal contaminants, is hydrotreated in the presence of a hydrotreating catalyst having a small pore diameter in an initial process step to remove sulfur and metal contaminants. Removal of additional metal and sulfur contaminants is then accomplished in a second process step by solvent deasphalting, wherein the size of the pore diameter of the hydrotreating catalyst utilized in the initial hydrotreating step affects the metals rejection in the subsequent solvent deasphalting step. In a third process step the deasphalted oil is catalytically cracked substantially in the absence of added hydrogen to provide lower boiling hydrocarbon products.

Process for converting heavy hydrocarbon oil

A process for reactivating a spent, metal-contaminated zeolite-containing catalytic cracking catalyst composition comprises partially demetallizing (preferably by chlorinating and washing) the spent catalytic cracking catalyst composition, and thereafter contacting it with at least one fluorine compound (preferably NH.sub.4 F) and at least one antimony compound. The thus reactivated catalytic cracking catalyst composition is employed in a catalytic cracking process.

Demetallization and passivation of spent cracking catalysts

A novel cracking catalyst, a method of preparing same and an improved hydrocarbon cracking process are provided wherein adverse effects of metals such as nickel, vanadium, iron, copper and cobalt in the cracking catalyst are precluded or mitigated by contacting the cracking catalyst with an antimony treating agent comprising at least one of elemental antimony and compounds thereof and a lithium treating agent comprising at least one of elemental lithium and compounds thereof whereby there is added to said catalyst a modifying amount of each antimony treating agent and lithium treating agent with the weight ratio of antimonmy to lithium being such as to provide passivation of contaminating metals greater than the sum of the passivation effect of each of antimony treating agent and lithium treating agent individually.

Passivation of metal contaminated cracking catalysts

A process for catalytic cracking using a catalyst obtained by preparing pillared interlayered clay materials comprises the steps of contacting a smectite containing material, preferably bentonite, with a solution comprising at least one of ammonium and alkali metal carboxylates and alkali metal carbonates and bicarbonates, plus preferably also alkali metal dithionite; separating the thus-contacted material from the solution; treating the separated material with a solution comprising a polymeric cationic hydroxy metal complex, preferably of aluminum (more preferably, polymeric hydroxy aluminum chloride); separating and finally heating the thus-treated smectite material. The pillared interlayered clay material of this invention can be intimately admixed with zeolite. The pillared interlayered clay material of this invention, with or without zeolite, can be used as catalyst for cracking hydrocarbon-containing oils.

Cracking process employing catalysts comprising pillared clays

A process for preparing pillared interlayered clay materials comprises the steps of contacting a smectite containing material, preferably bentonite, with a solution comprising at least one of ammonium and alkali metal carboxylates and alkali metal carbonates and bicarbonates, plus preferably also alkali metal dithionite; separating the thus-contacted material from the solution; treating the separated material with a solution comprising a polymeric cationic hydroxy metal complex, preferably of aluminum (more preferable, polymeric hydroxy aluminum chloride); separating and finally heating the thus-treated smectite material. The pillared interlayered clay material of this invention can be intimately admixed with zeolite. The pillared interlayered clay material of this invention, with or without zeolite, can be used as catalyst for cracking hydrocarbon-containing oils.

Cracking catalysts comprising pillared clays

A composition comprising a cracking catalyst having had deposited thereon an aluminum containing treating agent.

Cracking catalyst restoration with aluminum compounds

A novel cracking catalyst, a method of preparing same and an improved hydrocarbon cracking process are provided wherein adverse effects of metals such as nickel, vanadium, iron, copper and cobalt in the cracking catalyst are precluded or mitigated by contacting the cracking catalyst with an antimony treating agent comprising at least one of elemental antimony and compounds thereof and a lithium treating agent comprising at least one of elemental lithium and compounds thereof whereby there is added to said catalyst a modifying amount of each antimony treating agent and lithium treating agent with the weight ratio of antimony to lithium being such as to provide passivation of contaminating metals greater than the sum of the passivation effect of each of antimony treating agent and lithium treating agent individually.

Pillared interlayered clay products of increased stability and processes for preparing such clay products are provided. The pillared interlayered clays are prepared by reacting a smectite clay, such as montmorillonite, with an aqueous solution of a polymeric cationic hydroxy metal complex, such as aluminum chlorhydroxide and reacting the resulting product with a stability increasing compound selected from the group consisting of silicon, titanium, phosphorus and antimony halides and ethyl silicates.

Pillared interlayered clay products of increased stability

A new composition of matter comprises nickel phosphate and titanium phosphate, prepared by coprecipitation. A process for removing metals from a hydrocarbon-containing feed stream, in particular a heavy oil, comprises hydrotreatment in the presence of a solid catalyst composition comprising coprecipitated nickel phosphate and titanium phosphate.

Coprecipitate of metal phosphates

A new composition of matter comprises nickel phosphate and titanium phosphate, preferably prepared by coprecipitation. A process for removing metals from a hydrocarbon-containing feed stream, in particular a heavy oil, comprises hydrotreatment in the presence of a solid catalyst composition comprising nickel phosphate and titanium phosphate (preferably coprecipitated).

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Bartlesville, OK, United States of America

Brent J Bertus