International Paper Company

Brent A Fields

Peter Matthew Froass

James E Sealey

A fluff pulp is provided, which comprises softwood fibers; and 3 to 35% by weight of hardwood fibers. A fluff is also provided, which comprises the fiberized or shredded fluff pulp. A core is also provided, which comprises the fluff and at least an SAP. Processes for making and using the fluff pulp, fluff, and core are provided, and products made thereby.

Fluff pulp and high SAP loaded core

Fluff pulp and high sap loaded core

A process in which an at least partially delignified pulp fiber web having a Kappa number of less than about 130 is treated with an aqueous endothermic fire retardant solution having a pH of about 10 or less. The treated pulp fiber web has a near neutral pH of from about 5 to about 9, and is treated with at least about 20 lbs of endothermic fire retardants per ton of the pulp fiber web, with at least about 5% of the total amount of endothermic fire retardants being added at a point prior to when the pulp fiber web is formed. Also a fire resistant pulp fiber web having a near neutral pH.

Addition of endothermic fire retardants to provide near neutral pH pulp fiber webs

A fire resistant fluff pulp web made from a fluff pulp web, a fire retardant component present in and/or on the fluff pulp, and a fire retardant distributing surfactant which distributes the fire retardant component in and/or on the fluff pulp web in a manner so that the fluff pulp web passes one or more fire resistance tests. Also, a process for preparing these fire resistant fluff pulp webs, as well as for treating outer fibrous layers comprising an air-laid mixture of these fire resistant fluff pulp fibers and bicomponent fibers with up to about 5% additional fire retardant and which are used in fire resistant air-laid fibrous structures useful in upholstery, cushions, mattress ticking, panel fabric, padding, bedding, insulation, materials for parts in devices and appliances, etc.

Fire retardant treated fluff pulp web

Fire retardant treated fluff pulp web and process for making same

A partially fire resistant cellulosic fiber thermal insulation material from a fibrous web of unrefined virgin softwood and hardwood provides fibers which provides an R-value (as measured by the ASTM C518 test) of at least about 3, and a wood ash fire retardant component present in and/or on the fibrous web in an amount of at least about 1.5% by weight of the fibrous web and sufficient to impart at least partial fire resistance (as measured by the ASTM E970-08A test) to the fibrous web. Also, a process for preparing this at least partially fire resistant thermal insulation material.

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Trenton, OH, United States of America

Brent A Fields