Sf Motors, Inc.

Chongqing Jinkang Powertrain New Energy Co., Ltd.

Chongqing Jinkang New Energy Automobile Co., Ltd.

Chongqing Jinkang New Energy Vehicle Co., Ltd.

Terawatt Technology Inc.

Brennan Campbell

Ying Liu

Yifan Tang

Scott Quinlan Freeman Monismith

Scott Monismith

Derek Nathan Wong

Saeed Khaleghi Rahimian

Jeremy Andrew Elsberry

Wenke Zhang

Sangwoo Han

Jun Hou

Joseph Tolentino

Various methods and techniques for enhancing a silicon-containing anode for a battery cell are presented. The methods may include providing a silicon-containing anode having reversible electrochemical capabilities including a silicon-containing material and an anode material compatible with a lithium-ion battery chemistry having porous and conductive mechanical properties. The methods may also include enriching a surface layer of the silicon-containing anode with sodium ions to intersperse the sodium ions between silicon atoms of the silicon-containing material. The methods may also include displacing the sodium ions with potassium ions to form a compression layer in the silicon-containing anode. The potassium ions may place the silicon atoms of the silicon-containing material in a pre-compressive state to counteract internal stress exerted on the silicon-containing material.

Systems and methods for potassium enhancing silicon-containing anodes for improved cyclability

Embodiments described herein generally relate to the modification of State of Charge (SoC) calculations within electric vehicles (EVs). A database of data points may be generated based on characteristics of a battery cell at various measured SoCs within a controlled environment. Subsequently, during the operation of an EV, a battery management system (BMS) within the EV may collect various operating data points. The collected operating data points may be utilized to reference similar data points stored in the database in order to determine an SoC value. The SoC value may be utilized to modify or alter the SoC calculations by the BMS for an EV in operation.

State of charge error estimation of battery cells background

Provided herein are systems, apparatuses, and methods of providing electrical energy for electric vehicles. A battery pack can be disposed in an electric vehicle to power the electric vehicle. A battery cell can be arranged in the battery pack. The battery cell can have a housing. The housing can define a cavity within the housing. The battery cell can have an electrode structure arranged within the cavity. The electrode structure can include a first polarity electrode plate, a second polarity electrode plate, and at least one separator. First and second polarity tabs are coupled with the first and second polarity electrode plates, respectively. The tabs include a flat surface, an electrode interface surface and at least one intermediate surface that extends therebetween. The at least one intermediate surface forms an acute angle with the electrode interface surface.

Electric vehicle battery cell structure

A battery cell providing a coated lithium reference lead includes at least one anode layer, at least one cathode layer, and a reference lead. The reference lead includes a conductive wire, a layer of lithium metal coupled to the conductive wire, and a polymer coating that covers the layer of lithium metal. The reference lead is inserted into the battery cell with the at least one anode layer and the at least one cathode layer.

Battery cell design with a coated lithium reference electrode

An automatically generated and customized fast charging process results in reduced degradation in the battery cell. An algorithm for a particular battery cell profile is automatically generated and customized to minimize degradation due to fast charging for that particular batch. To generate the custom algorithm, battery cell information is retrieved for a profile of a battery, wherein each battery profile may have a particular manufacturer, model, type, electrode batch, and potentially other specific identification information. Each battery cell is charged from a particular SOC level and at a selected C-rate, and then discharged. During discharge, the battery cell is monitored for detection of lithium plating or other undesirable effects. A lookup table is automatically generated from the battery cell information, and can be provided to devices and/or battery management systems. The BMS then uses the lookup table to apply a charging process that is customized to the on-board battery.

Serial SOC testing for improved fast-charge algorithm

Techniques described herein relate generally to determining and applying threshold discharging C-rates for battery cells in low temperature environments. To combat internal resistance within a battery cell at low temperature, heat may be generated within a battery cell via a high discharge C-rate. A higher discharge C-rate may cause more heat generation with a battery cell and the higher temperature may mitigate the low temperature environment. As a result of the heat generation, a battery cell's capacity may be increased. Techniques described herein may identify, for a particular low temperature (0 degrees Celsius and below), a threshold discharge C-rate that if a battery cell is discharged above the threshold, the effect of temperature rising would be more dominant than the effect of the internal resistance and more capacity would be obtained from the battery cell.

Threshold discharging C-rates for battery cells in low temperature environments

Embodiments disclosed herein generally relate to a microporous separator with a pore geometry that creates a low or no tortuosity architecture. In one embodiment, a battery cell may comprise of an anode layer, a cathode layer, and a separator layer positioned between the cathode layer and the anode layer. The separator layer may be comprised of one or more block copolymers. The block copolymers that make up the separator layer may be materials that self-align into a vertical nanostructure. The vertical nanostructures may allow ions within the battery cell to flow in a vertical path between the cathode and anode. This vertical path my create a low or no tortuosity environment within the battery cell.

Block copolymer separators with nano-channels for lithium-ion batteries

Various methods and techniques for enhancing a silicon-containing anode for a battery cell are presented. The methods may include providing a silicon-containing anode having reversible electrochemical capabilities including a silicon-containing material and an anode material compatible with a lithium-ion battery chemistry having porous and conductive mechanical properties. The methods may also include enriching a surface layer of the silicon-containing anode with sodium ions to intersperse the sodium ions between silicon atoms of the silicon-containing matieral. The methods may also include displacing the sodium ions with potassium ions to form a comrpession layer in the silicon-containing anode. The potassium ions may place the silicon atoms of the silicon-containing material in a pre-compressive state to counteract internal stress exerted on the silicon-containing material.

Systems and method manage battery charging of a battery of an electric vehicle are described herein. The system can include a battery management system. The battery management system can receive current battery characteristics and conditions. Based on the battery characteristics and conditions, the battery management system can select a charging profile from a plurality of charging profiles. Based on the selected charging profile, the battery management system can set a rate for charging the battery.

Electric vehicle lithium ion battery charging system and method

A solid state battery cell can include a first polarity terminal, a second polarity terminal and a housing defining a cavity and functioning as a current collector for the first polarity terminal. The battery cell can include a membrane disposed in the cavity and dividing the cavity into a first portion and a second portion, an electrically conductive pin functioning as a current collector for the second polarity terminal, and an insulator electrically isolating the electrically conductive pin from the housing. A solid state anode material, including solid state anode particles, first solid state electrolyte particles and a first conductive additive, can be disposed in the first portion of the cavity. A solid state cathode material, including solid state cathode particles, second solid state electrolyte particles and a second conductive additive, can be disposed in the second portion of the cavity.

Electric vehicle solid state battery cell

Provided herein are systems, apparatuses, and methods of powering electric vehicles. A battery pack can be disposed in an electric vehicle to power the electric vehicle. A housing can be arranged in the battery pack and can have a first polarity terminal. A capping element can be mechanically coupled with the housing and can have a second polarity terminal. A battery cell array can be arranged within a cavity in the housing. The battery cell array can have a first polarity terminal electrically coupled with the housing. The battery cell array can have a second polarity terminal electrically coupled with the capping element.

Electric vehicle battery cell having multiple stack structures

Provided herein are a battery cell of a battery pack for electric vehicles. A housing for the battery cell can have a body and a head region. The body region can include an electrolyte, anode, and cathode. The battery cell can include a first sealing element disposed in an opening of the head region. The first sealing element can define two slots for disposing a second sealing element and a third sealing element respectively. A first conductive contact for a positive terminal coupled to the cathode can be disposed in the second sealing element. A second conductive contact for a negative terminal coupled to the anode can be disposed in the third sealing element. A first protector element disposed below the second sealing element can react to a first failure condition. A second protector element disposed below the third sealing element can react to a second failure condition.

Electric vehicle battery cell

A battery cell includes a cathode layer and an anode layer. The anode layer includes anode particles, and a plurality of the anode particles have non-spanning cracks induced in the anode particles from cyclic tension applied to the anode layer prior to the anode layer being combined with the cathode layer in the battery cell. The battery cell also includes a case, where the cathode layer and the anode layer are housed within the case.

Growing community of inventors

Santa Clara, CA, United States of America

Brennan Campbell