Dow Silicones Corporation

Dow Global Technolgoies LLC

Dow Corning Corporation

Brandon W Swatowski

Kai Su

William Kenneth Weidner

Chad Martin Amb

Maynard G Hyer

Khristopher Edward Alvarez

Sarah Breed

Dale L Jarzabkowski

A method for producing an optical waveguide by: (a) depositing a first composition: (i) a polysiloxane comprising epoxy and alkenyl groups with refractive index no greater than 1.50, (ii) a compound comprising at least one epoxy group and refractive index no greater than 1.49, and (iii) a polysiloxane having refractive index at least 1.50; (iv) a photo acid generator; (v) a hydrosilylation catalyst, (vi) an inhibitor for hydrosilylation; (b) curing by exposure to ultraviolet light; (c) removing the uncured portion to produce a patterned core layer; (d) after a time from 20 to 300 hours depositing a second composition comprising: (i) a polysiloxane comprising epoxy groups with refractive index no greater than 1.49, and (ii) a compound comprising at least two epoxy groups with a refractive index no greater than 1.49 and an alcohol having refractive index no more than 1.45 (iii) at least one photo acid generator.

Method for optical waveguide fabrication

A method for producing an optical waveguide by: (a) depositing a first composition comprising: (i) a polysiloxane comprising epoxy and alkenyl groups, and (ii) a compound comprising an epoxy group, having molecular weight no greater than 1000 and a refractive index of at least 1.47 and (iii) a photo acid generator; and (iv) a hydrosilation catalyst (b) curing the first composition by exposure to ultraviolet light; (c) removing at least a part of the uncured portion of the first composition to produce a final patterned core layer; (d) depositing on the final patterned core layer a second composition comprising: (i) a polysiloxane comprising epoxy groups and alkenyl groups, and (ii) a compound comprising an epoxy group and a silicon-hydrogen bond, having molecular weight no greater than 1000 and a refractive index no greater than 1.45; (iii) a photo acid generator (e) heating at a temperature from 20 to 150&#xb0; C. for 0.1 to 120 minutes; and (f) curing by exposure to ultraviolet light.

Method for optical waveguide fabrication using polysiloxane, epoxy, photo acid generator, and hydrosilation catalyst

A method for producing an optical waveguide by: (a) depositing on a substrate a composition comprising: (i) a poly-siloxane comprising epoxy groups and alkenyl groups, (ii) a silane crosslinker having at least two silicon-hydrogen bonds and (iii) at least one compound comprising an epoxy group and a refractive index of at least 1.49; (b) heating; (c) depositing a second composition comprising: (i) a second polysiloxane comprising epoxy groups and alkenyl groups, and (ii) a second silane crosslinker having at least two silicon-hydrogen bonds; (d) curing by heating; (e) exposing to ultraviolet light through a mask to produce a patterned core layer; (f) heating to evaporate at least a part of the uncured portion of the first composition.

A method of preparing an optical connector located within a gap between a first optical assembly and a second optical assembly is provided. The optical connector includes a contrast layer having at least one cured bridge portion and at least one uncured portion formed from a first composition having a first refractive index (RI). The method comprises applying a second composition having a second refractive index (RI) on the contrast layer to form a second layer and mixing at least a portion of the second layer with the at least one uncured portion of the contrast layer to form at least one intermixed portion having a third refractive index (RI), wherein R|&#x3e;R|&#x3e;RI, and then curing the intermixed portion and optional second layer such that each one of the at least one cured bridge portions is surrounded by an intermixed portion and optional second layer.

Method of preparing an optical connector and optical devices comprising the optical connector prepared thereby

A curable composition comprises a cationic polymerizable material. The curable composition further comprises a diluent component comprising a silane compound having a single silicon-bonded cationic polymerizable group. A method of forming a cured article with the curable composition is also disclosed. The method comprises applying the curable composition on a substrate to form a film. The method further comprises curing the film on the substrate to form the cured article. The present invention also provides the cured article formed in accordance with the method.

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Sanford, MI, United States of America

Brandon W Swatowski