Callaway Golf Company

Topgolf Callaway Brands Corp.

Brandon D DeMille

William C Watson

Patrick Dawson

Irina Ivanova

Bradley C Rice

Eric Stubben

David R Handy

Matthew T Cackett

Steven M Ehlers

Dominic LeBlanc

Augustin W Rollinson

Craig E Abbott

Kevin P Dacey

D Clayton Evans

Alan Hocknell

Joel B Erickson

Scott R Manwaring

J Neil Hall

Larry G Tang

Philip G Foster

Wee Joung Kim

Christopher A G Nunez

Brooks Roche

Justin Del Rosario

Esteban Aguilar

Timothy G Scott

Romulus M Tomimbang

Justin Kuhar

Brian J Webb

Joseph E Mehren

J Andrew Galloway

James A Seluga

Denver Holt

Joshua D Westrum

Sean P Griffin

Robert S Gonczi

Martin Peralta

Neil Hall

Logan Johnston

Dominic Leblanc

Brian Hoffarth

Golf club components with complex structures such as lattice structures, beam structures, and complex surface-based structures, are described herein. A binder jet machine is used create complex structures within these golf club components to optimize weighting, sound, and performance of golf club heads. These components may be manufactured using a method that includes the steps of designing a golf club head component in CAD using optimization software, printing the component from a powdered material, and then removing excess powder from the component via port holes that extend into an external surface of the component and communicate with interior voids within the component.

Golf club head with binder jet printed lattice support structures

Methods of creating golf club components with complex structures that would be difficult, impossible, or cost prohibitive to produce, such as lattice structures, beam structures, and complex surface-based structures, are described herein. In particular, a binder jet machine is used create complex structures to optimize weighting, sound, and performance of golf club heads. The method preferably includes the steps of designing a golf club head component in CAD using optimization software, printing the component from a powdered material, and then removing excess powder from the component via port holes that extend into an external surface of the component and communicate with interior voids within the component.

Additive manufacturing methods for golf club components

A golf club head with a sole having a low stiffness compliance zone, which allows the face to deflect downward upon impact with a golf ball, is disclosed herein. The compliance zone comprises a plurality of through openings that are filled with one or more filler pieces comprising a low modulus material, all of which are located within three inches of a face section measured along a front-to-back axis of the golf club head.

Golf club head with sole compliance zone

A golf club head with a central body component is disclosed herein. The central body component includes a crown portion and a sole portion. The crown portion is composed of a continuous carbon fiber reinforced epoxy material. The sole portion is composed of a chopped carbon fiber reinforced vinyl ester sheet molding compound material. The central body component has a front opening and a rear opening with a hollow interior.

Golf club head

A golf club head, preferably a putter head, comprising at least one structural support member is disclosed herein. The structural support member has a smooth, organic-looking aesthetic, with a continuously changing curvature along its spline and at least one surface, and preferably connects one portion of the golf club head to another portion. Where the support member connects to other portions of the golf club head, the surfaces of the member have a curvature that changes smoothly and continuously, lacking any sharp corners. The support member may be part of a lattice structure formed via binder jetting.

Support structures for golf club heads and methods of manufacturing improved support structures

Lightweight, low-torque, composite golf club shafts with bent tips and methods of manufacturing such golf club shafts are disclosed herein. Some methods involve the use of pre-bent, rigid tubes that remain inside the finished composite shafts to support their bent tip structures. Other methods require the use of cores (which may be flexible and/or dissolvable), which support the composite shaft precursors when they are placed into forming molds to form the bent tips. These cores may be removed at the end of the bending process. Still other methods incorporate the use of bladders to provide support for shaft tips when they are subjected to molding forces.

Bent composite golf club shaft and methods for manufacturing bent composite golf club shafts

Golf club components with complex such as lattice structures, beam structures, and complex surface-based structures, are described herein. A binder jet machine is used create complex structures within these golf club components to optimize weighting, sound, and performance of golf club heads. These components may be manufactured using a method that preferably includes the steps of designing a golf club head component in CAD using optimization software, printing the component from a powdered material, and then removing excess powder from the component via port holes that extend into an external surface of the component and communicate with interior voids within the component.

Binder jet printed golf club components with lattice structure

Methods of creating golf products with complex structures that would be difficult, impossible, or cost prohibitive to produce, such as lattice structures, beam structures, and complex surface-based structures, and golf products that are created using those methods, are described herein. The structures described herein may be made from metal, non-metal materials, or combinations thereof, and may have one or more portions that are made from transparent or translucent materials.

Additive manufacturing methods for golf products

A golf club head with a channel sized to receive one or more adjustable weights and an external support structure that bridges, and thereby supports, the channel without unduly interfering with weight adjustment is disclosed herein. The support structure, which includes one or more stiffening members on the exterior of the golf club head, improves the sound quality of the golf club head, and is particularly useful to attenuate the lower frequency mode shapes associated with slider channel geometry in golf club heads.

Golf club head with reinforced channel

Growing community of inventors

Carlsbad, CA, United States of America

Brandon D DeMille