Lg Chem, Ltd

Bong Su Jeung

Jea Han Ryoo

San Park

Suk Jae Lee

Beom Seok Lee

Eung Jin Jang

Hang Suk Choi

Kyung Hyeok Park

Cheon Ho Park

Kyoung Ho Kim

Sukjae Lee

Pil Soo Nam

Yu Jin Lim

Yun Seok Choe

Kyoung Sik Kim

Jeong Hwan Lee

Joo Sang Kim

Do Won Yang

Yong Gou Lee

The present invention relates to a peeling bar, apparatus, and method for peeling a polarizing film from a panel. This invention can minimize friction between the peeling bar and the polarizing film since the peeled polarizing film is in contact with a front part of the peeling bar. The radius of a curved surface at the tip of the front part and an inclined upper surface of the front part are designed to minimize the Z-axis component of a shearing force applied to the polarizing film. Also, in order to equalize tension applied to the polarizing film in a peeling process, this invention makes both ends of the polarizing film closely adhere to the peeling bar. According to this invention, fracture of the polarizing film is prevented, and thereby the polarizing film can be stably peeled from the panel without fracture.

Peeling bar for peeling polarizing film from panel, peeling apparatus and peeling method using the same

Provided is a system for manufacturing a display unit, the system including: a carrying unit which carries an optical film including a polarizing film including an adhesive layer and a release film to which the polarizing film is bonded to be peeled off through the adhesive layer; a cutting unit which cuts the optical film by a predetermined depth, in which the release film is not cut, and forms a polarizing film sheet piece on the optical film; a peeling unit which peels the polarizing film sheet piece from the release film; and an attachment unit which attaches the polarizing film sheet piece peeled from the release film to a panel, in which the attachment unit includes: a pair of attachment rolls which presses and attaches the polarizing film sheet piece onto one surface of the panel; and a magnetic force generating unit or a suction part, which suppresses an upper attachment roll positioned at an upper side between the pair of attachment rolls from sagging by using magnetic force or suction.

System for manufacturing display unit

Disclosed is a system for manufacturing a display unit, including: a carrying unit configured to carry an optical film; a cutting unit configured to form a slit line on the optical film from a side opposite to the release film by a predetermined depth, in which the release film is not cut; a peeling unit configured to peel the polarizing film from the release film; and an attaching unit configured to attach the polarizing film peeled from the release film to a panel, in which the carrying unit includes a carrying direction changing unit, which changes a direction in which the optical film is carried so that the optical film carried along a first straight section is carried along a second straight section crossing the first straight section, and when the carrying of the optical film is stopped, the slit line formed on the optical film is positioned in the first straight section or the second straight section among the first straight section, the second straight section, and a curved section positioned between the first straight section and the second straight section.

Provided is a method for an optical film which elongates by forming a plurality of sheet pieces by cutting a pre-processing optical film in a width direction of the pre-processing optical film, aligning the plurality of sheet pieces in such a manner that first end portions parallel to the longitudinal direction of the pre-processing optical film are opposite to each other, and connecting end portions of the plurality of sheet pieces to each other.

Manufacturing method of optical film and optical film

A system for continuously manufacturing an optical display device and methods thereof are described. The system and method include a feeding unit for feeding an optical film, which includes a release film and a plurality of sheet pieces of a polarized film. The system and method further include a peeling unit for peeling the sheet pieces of the polarized film; a winding unit for winding the release film form the sheet pieces of the polarized film; and a controlling unit. The controlling unit controls at least one of the feeding unit, the winding unit, and the laminating unit.

System and method for continuously manufacturing optical display device

Disclosed is an apparatus for manufacturing a display module. An apparatus for manufacturing a display module according to an exemplary embodiment of the present invention, which attaches a polarizing plate, from which a release film is peeled, onto a display panel, includes: a separator configured to peel a release film from a polarizing plate, and formed with a flow path, through which foreign substances dropped from the release film when the release film is peeled are dischargeable; and a suction unit coupled to the separator to suck the foreign substances.

Apparatus for manufacturing display module

Provided is a manufacturing method of an optical film, which manufactures an optical film in which at least a first film and a second film are stacked, the method including: pressing the first film and the second film with the optical film by passing both the first film and the second film between a pair of pressing rolls; forming a slit line in a width direction of the optical film by cutting the second film without cutting the first film at a rear end of a connection portion when the connection portion is included, to which a unit film is connected by a connection member between the first film and the second film which are pressed in the pressing; and conveying the optical film by passing the optical film with the slit line in the slit forming between a pair of conveying rolls.

According to the present invention, a system for manufacturing an optical display element, which manufactures an optical display element by laminating optical films on both planes of a rectangular panel, includes: a panel supply unit supplying the panel; a panel transport unit transporting the supplied panel; a first laminating unit laminating the optical film onto a first plane of the panel in a direction parallel to a panel transport direction; and a second laminating unit laminating the optical film onto a second plane of the panel so that an absorption axis direction of the optical film is orthogonal to the absorption axis direction of the optical film laminated onto the first plane of the panel, in which when a panel supply direction set to be parallel to the panel transport direction between a longitudinal direction of an initial long edge and the longitudinal direction of an initial short edge of the panel supplied by the panel supply unit and a first laminating direction set so as to laminate the optical film onto the first plane of the panel in one of the longitudinal direction of a long edge and the longitudinal direction of a short edge of the panel are previously set as a process condition, the system includes a first pivot unit that pivots the panel to reverse positional relationship of the initial long edge and the initial short edge of the panel to each other when the set panel transfort direction is orthogonal to the first laminating direction.

System and method for manufacturing optical display element

Disclosed is a panel reversing apparatus which reverses a panel, the panel reversing apparatus including: a panel support unit which supports the panel; and a rotating unit which rotates the panel support unit so as to reverse a direction, in which one surface of the panel supported by the panel support unit faces, and a direction, in which the other surface of the panel faces, in which the panel support unit includes a single surface contact unit which is in contact with only one surface between the one surface and the other surface of the panel.

Panel reversing apparatus, and system and method of manufacturing optical display element

According to an exemplary embodiment of the present invention, there is provided a system for manufacturing a display unit, which includes: a carrying unit configured to carry an optical film, wherein the optical film includes a release film which is extended in a longitudinal direction, and a plurality of sheet pieces of a polarizing film which are arranged in a longitudinal direction and include adhesive layers, wherein the sheet piece of a polarizing film is adhered to the release film through the adhesive layer so that the polarizing film sheet piece is peeled from the release film; a peeling unit configured to fold back inwardly the release film of the optical film carried by the carrying unit toward an inner side and peel the polarizing film sheet piece from the release film; a winding unit configured to wind the release film peeled by the peeling unit; and an attachment unit configured to attach the polarizing film sheet piece peeled from the release film to one surface of a panel, while carrying the panel, the system including: a controller configured to adjust a position of a peeling point, at which the polarizing film sheet piece is peeled from the release film, by controlling the winding unit and the carrying unit.

System and method for manufacturing display unit

A system for manufacturing a display unit including: a transport unit which transports an optical film comprising a polarizing film, an adhesive layer, and a release film, by a predetermined transport length and stops the transport of the optical film; a cutting unit which cuts the optical film in a width direction at a predetermined cutting position without cutting the release film; a separating unit which separates the release film from the polarizing film at the cutting position; and an attaching unit which attaches the polarizing film, from which the release film is separated, to a panel. The transport unit includes a horizontal roll satisfying the following conditional expression:*(1)

A method of continuously manufacturing a display unit according to an exemplary embodiment of the present invention, which bonds sheet pieces of a polarizing film formed by cutting a roll-type optical film into sheet pieces having a predetermined sheet pieces to a panel to manufacture the display unit, continuously carries an optical film, detects a defect of the optical film, extracts a defective area based on information on the detected defect, forms a slit line in a horizontal direction with respect to a carrying direction of the optical film based on the defective area, determines whether the sheet piece of the polarizing film divided by the slit line is a defective sheet piece or a normal sheet piece, peels the sheet piece determined as a normal sheet piece from a release film, and bonds the normal sheet piece and a panel.

Method and apparatus for continuously manufacturing display unit

The present invention relates to a peeling bar, apparatus, and method for peeling a polarizing film from a panel. This invention can minimize friction between the peeling bar and the polarizing film since the peeled polarizing film is in contact with a main roller of the peeling bar. The radius of the main roller of the peeling bar and the inclined surface of the fixing unit are designed to minimize the Z-axis component of a shearing force applied to the polarizing film. Also, in order to equalize tension applied to the polarizing film in a peeling process, this invention makes both ends of the polarizing film closely adhere to the peeling bar. According to this invention, fracture of the polarizing film is prevented, and thereby the polarizing film can be stably peeled from the panel without fracture.

The present invention relates to a peeling bar, apparatus, and method for peeling a polarizing film from a panel. This invention can minimize friction between the peeling bar and the polarizing film since the peeled polarizing film is in contact with a roller of the peeling bar. The radius of the roller of the peeling bar and the inclined surface of the fixing unit are designed to minimize the Z-axis component of a shearing force applied to the polarizing film. Also, in order to equalize tension applied to the polarizing film in a peeling process, this invention makes both ends of the polarizing film closely adhere to the peeling bar. According to this invention, fracture of the polarizing film is prevented, and thereby the polarizing film can be stably peeled from the panel without fracture.

The present invention relates to a peeling bar, apparatus, and method for peeling a polarizing film from a panel. This invention can minimize friction between the peeling bar and the polarizing film since the peeled polarizing film is in contact with a tip of a front part of the peeling bar. The radius of a curved surface at the tip of the front part and an inclined upper surface of the front part are designed to minimize the Z-axis component of a shearing force applied to the polarizing film. Also, in order to equalize tension applied to the polarizing film in a peeling process, this invention makes both ends of the polarizing film closely adhere to the peeling bar. According to this invention, fracture of the polarizing film is prevented, and thereby the polarizing film can be stably peeled from the panel without fracture.

Growing community of inventors

Daejeon, South Korea

Bong Su Jeung